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4种新型舰艇钢的塑性流变应力及其本构模型

郭伟国

金属学报

对HSLA-65, DH-36, AL-6XN和Nitronic-50这4种新型舰艇结构钢的力学行为进行了系统研究. 实验的温度变化范围从77 到1000 K, 应变率从0.001到8000 s-1, 真实塑性应变超过40%. 结果表明:(1)这4种结构钢的塑性流变应力对温度和应变率非常敏感, 流变应力随温度的降低和应变率的增加而提高;(2)随塑性应变的增加或变化, 温度历史会显著引起fcc金属内部微观结构演化;(3)在适当的温度和加载应变率范围, 动态应变时效现象发生, 且随应变率提高, 动态应变时效出现的温区移向更高区域. 针对实验所出现的这些现象, 并考虑到塑性流变的粘-曳阻力,根据位错运动机理, 给出了一个基于物理概念的本构模型, 此模型未涉及动态应变时效现象. 通过比较模型预测结果和实验结果, 在很宽温度范围和很宽应变率范围内, 所给出的本构关系能够较好的预测这4种新型舰艇结构钢的塑性流变应力.

关键词: 舰艇钢 , Plastic defomation , flow stress , temperature

应变速率对中碳马氏体组织温变形流变应力的影响

周继锋

物理测试

本文利用温压缩实验,在Gleeble3500热力模拟试验机上测定了中碳钢马氏体(M)和铁素体+珠光体(F+P)两种组织的流变曲线。对比研究了应变速率对这两种组织流变行为的影响。结果表明:在相同温度下,M组织的应变速率敏感性指数(mM)和加工软化率(s M)都大于F+P组织的相应参数(mF+P)和(s F+P)。应变速率为0.001s-1,变形温度为600℃,650℃,700℃,M组织的流变曲线均低于F+P组织的流变曲线;当应变速率从0.01s-1增加到10s-1,M组织和F+P组织的流变曲线相交,交点应变为临界应变,大于临界应变,M组织的流变应力低于F+P。这表明,对降低钢材温轧或零件温挤压的变形应力和成本来说,M组织可能比F+P更好。此外,对导致M组织上述流变行为的机理进行了初步探讨。

关键词: 应变速率 , martensite , warm deformation , flow stress

Incoloy 800H高温变形流动应力预测模型

孙朝阳刘金榕李瑞张清东

金属学报 doi:10.3724/SP.J.1037.2010.00431

采用Gleeble-1500热模拟实验机研究了 Incoloy 800H合金在变形温度为1273-1473 K和应变速率为0.01-10 s-1条件下的流动应力行为. 采用双曲正弦函数建立了 Incoloy 800H高温条件下的流动应力本构方程, 以六次多项式考虑了应变量耦合因素对本构关系的影响. 研究结果表明, Incoloy 800H在热压缩变形过程中, 低应变速率和高应变速率条件下分别呈动态软化和动态回复特征, 流动应力随应变速率的增加而增加, 随温度的升高而降低; 采用应变的六次多项式拟合得到的本构关系流动应力预测值与实验值吻合较好, 绝大多数(95%)情况下预测的误差小于 6.5%, 平均相对误差仅为3.15%.

关键词: Incoloy 800H , flow stress , constitutive equation , hot compression

预变形对低合金高碳钢超塑性变形行为的影响

张寒白秉哲方鸿生

金属学报

在Gleeble 1500D热模拟试验机上进行单轴压缩实验, 研究了低合金高碳钢连续冷却至珠光体转变孕育期变形时的组织演变过程, 并探讨了所得组织的超塑性. 结果表明: 组织演变过程包括珠光体相变、渗碳体球化和铁素体再结晶3个阶段, 最终形成微米级(约1 μm)铁素体等轴晶粒+亚微米及纳米级渗碳体颗粒的复相组织; 利用速率突变法测得该复相组织在700 ℃, 1×10-4-2×10-4 s-1应变速率下m值(应变速率敏感性指数)可达0.40; 随预变形量增大, 所得组织在700 ℃各应变速率下的流变抗力降低.

关键词: 低合金高碳钢 , spheroidizing , refinement , flow stress , superplasticity , m value

ZK60镁合金热压缩变形流变应力行为与预测

覃银江潘清林何运斌李文斌刘晓艳范曦

金属学报

在变形温度为523---673 K, 应变速率为0.001---1 s-1的条件下, 采用Gleeble--1500热模拟试验机对ZK60镁合金的热变形行为进行了研究. 结果表明, ZK60镁合金流变应力随变形温度升高和应变速率的降低而减小. 其高温压缩流变应力曲线可描述为加工硬化、过渡、软化和稳态流变4个阶段, 但在温度较高和应变速率较小时, 过渡阶段不很明显. 建立了一个包含应变的流变应力预测模型, 模型中的9个独立参数可以通过非线性最小二乘法拟合求得, 预测的流变应力曲线与实验结果吻合较好.

关键词: ZK60镁合金 , flow stress , hot deformation , dynamic recrystallization

Mg-Zn-Zr-Ce合金高温变形行为与热加工性能研究

余晖KIMYoungmin于化顺YOUBongsun闵光辉

金属学报 doi:10.3724/SP.J.1037.2012.00107

采用Gleeble 3800热模拟机对Mg-6Zn-0.5Zr-0.5Ce镁合金进行了高温压缩变形实验, 分析了该合金在变形温度为523-673 K, 应变速率为0.001-1.0 s-1条件下的流变应力变化规律. 结果表明, 变形温度和应变速率对流变应力具有显著影响, 流变应力随变形温度的升高和应变速率的降低而减小; 在较高变形温度和较小变形速率下, 流变应力随真应变的增加至峰值后即呈稳态流变特征. 采用双曲正弦函数拟合曲线, 确定了该合金的变形表观激活能为145.76 kJ/mol; 建立了可用于描述该镁合金的流变应力的单隐层前馈误差反向传播人工神经网络模型. 利用动态材料模型构建了热加工图, 结合组织观察认为, 该合金在648-673 K, 应变速率为0.1-1.0 s-1条件下发生动态再结晶; 而同样应变速率下, 温度低于573 K时材料在变形过程中由于机械孪生导致开裂. 由交滑移所产生的机械回复位错控制着界面的形成, 且动态再结晶模型表明该合金再结晶主要受界面迁移所控制.

关键词: 镁合金 , constitutive equation , flow stress , artificial neural network , dynamic recrystallization , processing map

热加工工艺对GH4586合金微观组织的影响

张北江 , 赵光普 , 焦兰英 , 胥国华 , 秦鹤勇 , 冯涤

金属学报

在MTS热模拟实验机上采用热压缩实验的方法研究了在温度为950—1150℃、应变速率为0.001—1 s-1的实验条件范围内,GH4586合金高温塑性变形过程中变形温度、应变速率及变形量等工艺参数对流变应力和微观组织的影响。结果表明, 流变应力随着变形温度的降低和应变速率的提高而迅速增大。提高变形温度能够有效的促进动态再结晶过程, 在1100℃以上变形时, 在30%的工程应变量下即能够获得完全再结晶的锻态组织;当变形温度低于1050℃时, 工程应变超过60%仍未观察到动态再结晶。在变形量与热处理制度一定的条件下, 材料热处理后的晶粒度随变形温度的升高而增大。有效控制材料的变形温度是获得良好热加工塑性、降低变形抗力和获得均匀微观组织的关键措施。

关键词: 塑性变形 , flow stress , dynamic recrystallization

HOT DEFORMATION BEHAVIOUR OF Nb-BEARING LOW CARBON STEEL AND PREDICTION OF FLOW STRESS FOR METALS DURING PLASTIC DEFORMATION

GAO Weilin.BAI Guangrun , ZHOU Zhimin , LUAN Guifu Northeast University of Technology.Shenyang , ChinaLONG Chunman Anshan Iron and Steel Company , China Lecturer , Post Box No.92.Northeast University of Technology.Shenyang 110006 , China

金属学报(英文版)

Experimental investigation of hot deformation behaviour of Nb-bearing low carbon steel 14MnNb was carried out by Gleeble 1500 simulator.Regressive analysis was made of the re- lationship between deformation onditions and steady state flow stress during hot deformation and the peak fliw stress corresponding to dynamic recrystallization.Clarification was also described for the influence of strain-induced Nb(C.N)precipitation on the activation energy of deformation.On the basis of analyzing the processes of dislocation multiplication and re- coveries from cross-slip of screw dislocation and from climb of edge dislocation during plastic deformation of metals.the theoretical mpdel to predict flow stress under the condiltions of dy- namic recorery and recrystallization occirred simultancously was developed,The prediction about flow stress in practice,under various deformation conditions by the model seems in fair agreement with the experimental results.

关键词: flow stress , null , null , null

FLOW STRESS OF STEEL 55SiMnVB AT HIGH TEMPERATURES AND HIGH STRAIN RATES

ZHAO Jiarong YANG Jie Wuhan Iron and Steel University , Wuhan , China ZHAO Jiarong , associate professor , Faculty of Rolling , Wuhan Iron and Steel University , Wuhan 430081 , China

金属学报(英文版)

Based on the analyses of hot-deformation mechanism of the steel,a new constitutive equation describing the flow stress of steels was derived.The flow stress data of steel 55SiMnVB have been determined at 900—1200℃,strain rates of 1—100s~(-1)and true-strain of 0.08—0.8.An available evaluated formula on the flows tress has been obtained by means of non-linear regression.It can express clearly the physical process of hot-deformation.

关键词: flow stress , null , null

DYNAMIC RECOVERY AND DYNAMIC RECRYSTALLIZATION OF 7005 ALUMINIUM ALLOY DURING HOT COMPRESSION

J. Shen , S. S. Xie and J. H. tang (General Research Institute for Non - ferrous Metals , Beijing 100088 , China)

金属学报(英文版)

Dynamic recovery and dynamic recrystallizatin behaviors of AA7005 aluminium alloy (Al - Zn - Mg) during hot compression are investigated by isothermal compression testing.The interdependence of flow stress,stress, strain rate,true strain and deformation temperature for the alloy is analyzed by introduc- ing Zener-Hollomon parameter. A steady - state flow of the 7005 alloy is confirmed to be a thermal- ly activated process.which is governed by rate-controlling mechanisms of dislocations.A hyperbolic sine relationship can satisfactorily correlate temperature, strain rate with flow stress through an Arrhe- nius term that involves thermal activation parameters. The dynamic recovery mechanisms of the alloy are discussed.Cross- slip of jogged screw dislocations is the main dynamic recovery mechanism over the deformation temperatures and strain rates.Subgrains are highly developed in the originally elongat- ed grains.The size of the subgrain increases with decrease of the natural logarithm of Zener- Hol - lomon parameter.Local dynamic recrystallization is operative when the alloy is deformed at temperature of 500℃ and strain rate of 0. 001s - 1.

关键词: compression , null , null , null , null

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