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NUMERICAL SIMULATION OF ROUND TO OVAL ROLLING PROCESS

Y. W. Wang , Y. L. King , D. H. Yuan , S. G. Liu and Z. Y. Yu 1 ) University of Science and Technology Beijing , Beijing 100083 , China 2) Daye Special Steel Co. , Huangshi 435001 , China

金属学报(英文版)

Three dimensional thermal-mechanical coupled elasto-plastic FEM has been used for simulation of round to oval single pass rolling. The analysis was conducted using MARC/AUTOFORCE1. 2 code. The material is assumed to be elasto-plastic and it obey the Von Mises yield criterion and Prandtl- Reuss rule. Deformation of the workpiece is simulated in a step-by-step manner,updating the coordinates of material points and the property after each step, so that both nonsteady-state and stendy-state deformation can be simulated. The heat transfter between the workpiece, the rolls, and enviroment and the heat generation due to plastic work and friction force, are considered in the analys- is.Predicted the deformation shape of the workpiece, distributions of strains, stresses, strain rates and temperatures, roll-separating force and roll torque are presented.

关键词: bar rolling , null , null , null

棒材轧制椭圆孔型的多种群遗传优化

李学通 , 李东营 , 王俊杰 , 王敏婷 , 于凤琴 , 杜凤山

钢铁 doi:10.13228/j.boyuan.issn0449-749x.20140585

针对目前棒材连轧孔型全域优化问题,提出了多种群遗传算法,可以解决标准遗传算法存在的全域收敛差问题,并结合某钢厂连轧棒材椭圆孔的几何参数进行了多种群遗传算法优化分析。采用刚塑性有限元法模拟优化前后的两道次连轧过程,并分析了连轧过程轧制力的变化情况。结合Matlab曲线拟合和符号积分方法,计算优化前后的轧制能耗并进行比较。同时,借助实际铅件轧制过程的轧制力测试结果,较好地验证了模拟结果的可靠性。结果表明:优化后的孔型可以有效地降低轧制能耗和轧辊的轧制压力。

关键词: 棒材轧制 , 孔型优化 , 多种群遗传算法 , 数值模拟

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