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Study on Process Parameters Optimization of Sheet Metal Forming Based on PFEA/ANN/GA

Juhua HUANG , Jinjun RAO , Xuefeng LI

材料科学技术(英文)

Sheet metal forming is widely applied to automobile, aviation, space flight, ship, instrument, and appliance industries. In this paper, based on analyzing the shortcoming of general finite element analysis (FEA), the conception of parametric finite element analysis (PFEA) is presented. The parametric finite element analysis, artificial neural networks (ANN) and genetic algorithm (GA) are combined to research thoroughly on the problems of process parameters optimization of sheet metal forming. The author programs the optimization scheme and applies it in a research of optimization problem of inside square hole flanging technological parameters. The optimization result coincides well with the result of experiment. The research shows that the optimization scheme offers a good new way in die design and sheet metal forming field.

关键词: Sheet metal forming , null , null , null

A New Ductile Fracture Criterion and Its Application to the Prediction of Forming Limit in Deep Drawing

Yuying YANG , Zhongqi YU , Xuechun LI , Zhenzhong SUN

材料科学技术(英文)

With considering the influence of equivalent plastic strain on void-damage and taking Lemaitre damage equivalent stress as plastic potential, based on continuous damage mechanics theory, a new criterion for ductile fracture is derived. The two key material constants in the criterion are determined by the combination of tension tests with FE (finite element) simulation. On the basis of the values of stress and strain calculated from commercial finite element software, the forming limit in cylindrical deep drawing of annealed aluminum alloy LY12(M) is predicted by means of the new ductile fracture criterion. Experiments verify that the predicted results are in agreement with the experimental ones. Hence, it is reliable to predict the forming limit in deep drawing by means of the new ductile fracture criterion.

关键词: Sheet metal forming , null , null , null

Soft-punch Hydro-forming of 304 Stainless Steel Sheet

Maosheng LI

材料科学技术(英文)

The process of soft-punch hydro-forming was used to form some workpieces. However, it has not been completely understood until now. In this paper, based on some primary experiments, in which cups have been tried under different working conditions with the soft-punch hydro-forming process, systematical know-how about why the LDR of a metal sheet is different, how working conditions influence qualities of a work-piece, and how the deformation takes place has been achieved when simulations are employed. All these results claim that the cup depth heavily weighs on the cup wall thinning rate, and a satisfied complex part can be achieved when the contacting time between the sheet and the female die is under our control well by a movable slider, which is fixed as the bottom of the female die.

关键词: Soft-punch hydro-forming , 板料成形 , 板料成形模拟

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