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工艺参数对氧气高炉能耗的影响规律

高建军,郭培民,齐渊洪,严定鎏

钢铁研究学报

建立了氧气高炉煤气不循环利用流程,炉身喷吹循环煤气流程和炉缸喷吹循环煤气流程数学模型,分析了工艺参数对氧气高炉能耗的影响,结果表明:煤气不循环利用流程一次能耗远远高于煤气循环利用流程,不适合进行工业化生产;金属化率对氧气高炉能耗影响很大,金属化率每升高5%,吨铁焦比降低约37kg;煤气循环利用流程各煤气量匹配要合理,炉顶煤气需要能够满足煤气加热和循环利用;带入炉内的氮气量要小,否则循环煤气富氮率大,煤气的还原性下降。

关键词: 氧气高炉 , process parameter , energy consumption , mathematical simulation

EFFECT OF INTERPHASE LIFT FORCE ON THE FLUID FLOW IN AN AIR-STIRRED CYLINDRICAL VESSEL

L.F. Zhang , K.K. Cai , Y. Qu and Y.S. Shen Postdoctoral Fellow of Japan Science Promotion Society Taniguchi Lab. , Department of Metallurgy , Graduate School of Engineering , Tohoku University , Sendai980-8579 , Japan School of Metallurgy , University of Science and Technology Beijing , Beijing 100083 , China

金属学报(英文版)

In the present paper, based on the two-phase model (Eulerian model), the two dimensional fluid flow liz air-stirred water systems is simulated, and the effect of interphase lift force on the fluid flow is specially discussed. In the Eulerian two-phase model, gas and liquid phase are considered to be two different continuous fluids interacting with each other through the finite inter-phase areas. The exchange between the phases is represented by source terms in conversation equations. Turbulence is assumed to be a property of the liquid phase, k - ε model is used to describe the behavior of the liquid phase. The dispersion of phases due to turbulence is represented by introducing a diffusion term in mass consecrvation equation. The contribution of bubble movement to the turbulent energy and its dissipation rate is taken into accounted by adding extra volumetric source terms to the equations of turbulent enemy and its dissipation rate. The comparison between the mathematical simulation and experiment data indicates that the interphase lift force has a big effect on the flow behavior, and considering both drug force and lift force as interphase forces is important to accurately simulate the gas-water two-phase fluid flow in air-stirred systems. The interphase lift force makes bubbles move away from the centerline, the gas concentration is decreased near the centerline, and increased near the wall. The lift force is smaller than drug force at the same place, especially far away from the centerline.

关键词: two-phase Eulerian model , null , null , null

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