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Theoretical Foundation of Carbonation Pellet Process for Ferrous Sludge Recycling

HU Chang-qing , HAN Tao , ZHANG Yu-zhu , ZHANG Zhi-xia

钢铁研究学报(英文版)

For the recycling of ferrous sludge from steel industry, the carbonation pellet process should be considered as a “green” process, since no impurities are added as well as CO2 can be sequestrated and consumed. Through the thermodynamic calculation, the carbonation reaction can occur spontaneously and is an exothermic reaction. Based on the kinetic analysis through unreacted core model, the interfacial chemical reaction was the rate controlling step in the initial fast stage of carbonation, and the CO2 diffusion through the CaCO3 product layer was the rate controlling step in the following extremely slow stage. For the carbonation bonded mechanism, the pellet strength was gained by the formation and growing of CaCO3 product layer. Since the interfacial chemical reaction was the critical stage of the entire carbonation process, the emphasizes should be focused on the improvement of sorbent activity and the optimization of process parameters, such as pore structure, pore surface area, and total pressure, CO2 partial pressure, reaction temperature, etc to accelerate the reaction rate and to improve the quality of carbonation pellets.

关键词: CO2 sequestration , ferrous sludge , carbonation pellet , thermodynamics , kinetics , unreacted core model

转炉生产低磷钢的脱磷反应热力学

刘锟 , 刘浏 , 何平 , 崔阳 , 朱国森 , 李海波

钢铁

为实现磷质量分数小于0.010%的低磷钢批量生产,系统研究了转炉脱磷反应热力学。分析了影响转炉渣-金间磷分配比LP的主要因素,研究了P2O5活度系数和脱磷反应氧分压的定量确定方式,以及碳、磷选择性氧化问题。研究结果表明:LP主要受氧分压、P2O5活度系数和温度的影响;P2O5活度系数采用修正的柯热乌罗夫规则离子溶液模型计算较为准确;脱磷反应氧分压受炉渣氧分压控制,炉渣氧分压主要取决于钢中碳含量、炉渣碱度和温度。对传统复吹转炉生产磷质量分数小于0.010%低磷钢的工艺条件是:终渣碱度w(CaO)/w(SiO2)≥3.0,终渣w(MgO)≤9.0%,终点碳w([C])≤0.065%,终点温度控制在1873~1923K范围。

关键词: 转炉 , low phosphorous steel , dephosphorization , thermodynamics , regular solution model

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