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Effects of Temperature and Atmosphere on Pellets Reduction Swelling Index

WANG Zhao-cai , CHU Man-sheng , LIU Zheng-gen , CHEN Shuang-yin , XUE Xiang-xin

钢铁研究学报(英文版)

After taking into account the conditions of the domestic iron resources and the non-coking coal resources, the process of coal gasification-shaft furnace is an effective way to develop direct reduction iron in China. The following tasks are very critical to choose suitable process of shaft furnace and gasification, including the production of oxidized pellets with excellent comprehensive properties as well as the study of the reaction behavior and mechanism of swelling. The results showed that the oxidized pellets of using domestic magnetic iron concentrate as raw materials have favorable comprehensive properties, including higher mechanical strength both before and after reduction, faster reduction rate and lower reduction swelling index (RSI). All of these properties can meet the shaft furnace yielding requirement. When the temperature was below 1223 K, the pellets′ RSI was lower than 20%. With increasing of the content of H2 in atmosphere, the pellets reaction rate accelerated, crushing strength enhanced and RSI decreased. The RSI dropped to 10.26% at 1323 K in 100% H2 atmosphere, and it is up to 39.88% in 100% CO atmosphere. The iron grains mainly presented in platelike when pellets were reduced by H2, however, in CO atmosphere the iron grains were precipitated in flocculent. The whisker shape of iron grains and heating effects of reduction reaction are the major factors leading to the poor pellets strength and increase of RSI. Appropriately controlling the temperature and increasing the ratio of H2 to CO in atmosphere are good for dropping the RSI.

关键词: oxidized pellet , shaft furnace , direct reduction , reduction swelling

COREX 3000竖炉布料的离散元模型

李强,冯明霞,邹宗树

钢铁

竖炉内煤气流的分布主宰着其内温度分布、煤气利用率和金属化率的高低,其上部调节方式仅有布料模式。通过引入离散颗粒动力学理论,基于经典牛顿力学和颗粒碰撞软球模型建立了针对COREX 3000竖炉布料过程的离散元数值模拟模型,模型直观可视化再现装料过程,可定量获得料流轨迹、炉料落点及形成料堆的过程。应用模型进一步分析混装2种不同粒径颗粒,获得了炉料运动及形成的料堆过程,发现混装布料过程粒度偏析严重。建立的模型可为寻找和优化合理的布料模式提供重要研究基础。

关键词: COREX 3000 , shaft furnace , burden distribution , discrete element model

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