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快速模具技术在304板材液压成形中的应用

李茂盛 , 赵增慧 , 张孟玫 , 颜永年 , 康达昌

材料科学与工艺 doi:10.3969/j.issn.1005-0299.2007.04.021

先进快速制模技术是近年来模具制造业中十分活跃的领域之一,尤其在汽车车身试制行业,正得到越来越多的关注.主要针对与美国GM公司合作的快速模具与板材液压成形相结合的柔性成形项目进行了相应的试验研究,利用电弧喷涂Zn合金,并加以树脂做背衬的快速模具,尝试了软凸模液压成形直边带有较为复杂曲底面的浅杯形件的工艺研究,并对成形过程利用Dyna-form软件包进行了有限元模拟分析.研究表明,使用快速制模技术和液压成形技术成形304板材复杂浅杯形件,其成品具有较高的精度,且成形条件不复杂,可以推广.

关键词: 选进快速制模技术 , 液压成形 , 板料成形模拟

Soft-punch Hydro-forming of 304 Stainless Steel Sheet

Maosheng LI

材料科学技术(英文)

The process of soft-punch hydro-forming was used to form some workpieces. However, it has not been completely understood until now. In this paper, based on some primary experiments, in which cups have been tried under different working conditions with the soft-punch hydro-forming process, systematical know-how about why the LDR of a metal sheet is different, how working conditions influence qualities of a work-piece, and how the deformation takes place has been achieved when simulations are employed. All these results claim that the cup depth heavily weighs on the cup wall thinning rate, and a satisfied complex part can be achieved when the contacting time between the sheet and the female die is under our control well by a movable slider, which is fixed as the bottom of the female die.

关键词: Soft-punch hydro-forming , 板料成形 , 板料成形模拟

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