朱伟
,
董湘怀
,
张质良
,
舒世湘
材料工程
doi:10.3969/j.issn.1001-4381.2007.07.008
为了有效地解决实际生产中如何优化复杂轿车前底板拉深成形过程中的变压边力工艺,首先基于相似物理模拟理论建立了前底板的简化物理模拟模型,其次通过数值模拟手段从众多典型变压边力模式中得到一条最优化变压边力加载曲线,使拉深件不出现起皱和拉破现象,且厚度分布最均匀.最后通过实际物理模拟实验对比来验证所得结果.数值模拟和物理模拟最终结果均表明:U型变压边力加载模式是复杂轿车前底板拉深成形的较优压边力控制曲线,其状态下不仅拉深工件的厚度最大减薄率最小,而且工件的最终厚度变化率的整体均方差为最小.
关键词:
前底板
,
拉深成形
,
变压边力
,
相似理论
,
数值模拟
,
物理模拟
,
均方差
苌群峰
,
李大永
,
彭颖红
,
曾小勤
中国有色金属学报
采用Gleeble3500热模拟实验机进行了单向拉伸实验,分析了AZ31镁合金板材的力学性能;以此实验数据为基础,对温热冲压过程进行了数值模拟,研究了拉深温度、压边力等工艺因素对镁合金板材成形性能的影响;通过极限拉深比实验,对数值模拟结果进行了实验验证. 结果表明:在极限拉深温度150℃,极限拉深速度15mm/s,固定压边力的工艺条件下,极限拉深比能够达到2.5. 模拟结果表明:模拟结果和实验结果具有良好的一致性;采用变压边力可以明显提高板材的冲压性能,极限拉深比将达到5.0.
关键词:
AZ31镁合金板材
,
温热冲压
,
数值模拟
,
极限拉深比
,
变压边力
孙成智
,
陈关龙
,
林忠钦
,
倪峰
,
鲍文华
材料科学与工艺
doi:10.3969/j.issn.1005-0299.2005.04.030
以5052H32铝合金板为研究对象,以有限元数值模拟和基于计算机控制多点变压边力液压压力机的实验为手段,研究随位置变化的压边力对铝合金板成形性能的影响.研究结果表明:合理地控制随位置变化的变压边力可以显著提高铝合金板的成形性能,增加盒形件的拉深深度(最大拉深高度提高约12%);随位置变化的压边力对铝合金成形性能改进的主要原因是减少破裂危险区域壁厚减薄和应变的峰值;采用Barlat 96屈服准则描述铝合金的屈服行为具有较高精度,数值模拟和实验的偏差较小.
关键词:
铝合金
,
数值模拟
,
板料成形
,
变压边力
马瑞
,
赵军
材料科学与工艺
变压边力控制技术在拉深工艺中是一种简单有效的工艺手段,可以有效地改善成形质量.本文以锥壁方盒形件为例,以板材成形极限图(FLD)为理论依据,通过数值模拟的方法获得了破裂的压边力-行程临界曲线,得出了压边力沿着该曲线加载有利于改善成形质量的结论,进而提出了破裂临界压边力控制原理,给出了实际应用中获得变压边力加载曲线的方法,为实现非轴对称件拉深智能化控制的压边力变化规律预测奠定了基础.
关键词:
拉深
,
变压边力
,
加载曲线
,
非轴对称件
Qunqiang FU
材料科学技术（英文）
At first, a series of finite element method (FEM) simulation tests were used to find the critical forming conditions of hot-galvanized sheet steel during the rectangular box drawing processing when constant blank holder forces were applied. According the test results, the reasonable alteration scope of initial variable blank holder force (VBHF) was as 1.9~2.3 T. Then, based on the test productions of blank holder force, 12 typical VBHF curves were applied to perform the simulation tests by the simulation software of DYNAFORM. The simulation test results showed that VBHF had great effects on drawing formability of hot-galvanized sheet steel during the rectangular box drawing. However, the different VBHF curves were applied to control the whole drawing and it would get great different effects. At the same tine, the VBHF had great effects on the maximum thick thinning ratio, but had little effect on the maximum thick incrassation ratio. So, reasonable application of the VBHF would greatly decrease the fractures. When the VBHF profile is taken as curve L, the best effect of drawing formability could be obtained. When curve I is used, contrary effect could be gotten. The other types of curves would cause effects between above two types of VBHF curves. Finally, the actual tests were applied to check the validity of the FEM simulation tests. The results show that the FEM simulation tests are good ways for predicting and optimizing the VBHF.
关键词:
Drawing process
,
变压边力
,
热镀锌钢板
周士侃
,
娄臻亮
,
龚红英
,
张质良
,
舒世湘
,
朱伟
,
刘晖
机械工程材料
doi:10.3969/j.issn.1000-3738.2005.03.010
介绍了一种新型的双层组合压边圈.在无需对常规薄板拉深液压机进行改造的情况下,只需要改变压边圈的结构,即能实现连续、灵活方便地控制实际压边力的分布状态和大小,从而提高大型复杂零件的薄板拉深成形质量.
关键词:
变压边力
,
双层压边圈
,
板料拉深
