W. Chen
,
Y.Z. Zhang
,
C.J. Zhang
,
L.G. Zhu
金属学报(英文版)
The aim of this study is to simulate the solidification process of beam blank continuous casting, and then find the reasons for the typical defects of the beam blank. A two-dimensional transient coupled finite element model has been developed to compute the temperature and stress profile in beam blank continuous casting. The enthalpy method is used in the heat conduction equation. The thermo-mechanical property in the mushy zone is taken into consideration in this calculation. It is shown that at the mold exit the thickness of the shell has its maximum value at the flange tip and its minimum value at the fillet. The temperature has a great fluctuation on the surface of the beam blank in the secondary cooling zone. At the unbending point, the surface temperature of the web is in the brittleness temperature range under the present condition. To ensure the quality, it is necessary to weaken the intensity of secondary cooling. At the mold exit the equivalent stress and strain have higher values at the flange tip and at the web. From the spray 1 to the unbending point, the maximum values of stress and strain gradually move to the internal section of the flange tip and the web. However, whenever, there are bigger stress and strain values near the flange tip and the web than in the other parts, it must be very easy to generate cracks at those positions. Now, online verification of this simulation has been developed, which has proved to be very useful and efficient to instruct the practical production of beam blank continuous casting.
关键词:
beam blank
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null
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null
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W. Chen
,
D. Fergson and H. Ferguson (Dynamic Systems Inc. Poestenkill
,
NY 12140
,
USA)
金属学报(英文版)
There is a considerable interest in developing methods for processing of materials with ultrafine grain si- zes. Widely used methods in refining microstructure are severe/intense plastic deformation techniques, such as torsion straining, equal channel angular (ECA) pressing/extrusion,and accumulative roll bonding (ARB) technique.While the torsion technique has been available for decades,a new torsion system has been developed at DSI for simulation of complex stress states such as combination of shear and compression or shear and tension stress states. The equal channel angular pressing technique is ma- inly used for production of ultrafine grain aluminum alloys,which is aimed at develoment of high strain rate superplasticity.The accumulative roll bonding technique has been applied for the rolling of both aluminum alloy and steels to produce ultrafine gained materials. Three different types of hot compression deformation methods, each with a different number of deforma- tion axis, are introduced in this paper. They are single axis deformation, two axis deformation and three axis deformation.The single axis deformation has us or little restraint such as plane strain type testing and axisymmetric compression testing, the two - axis deformation can be fully restrained or un- restrained, and the three - axis deformation has no restraint. The two - axis restrainsd compression deformation techopue is recommended for loboratory side after comparing the single - axis and the three - axis deformation techniques since the bulk volume of the two - axis restraint compression speci- men can be easily machined into mechanical testing speciments for mechanical property measurement and other studies,and the technique can be aplied to studies of any metallic materials.
关键词:
ultrafine grain
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