MA Li-feng
,
WANG Jian-mei
,
HUANG Qing-xue
,
SHUANG Yuan-hua
钢铁研究学报(英文版)
The calculation results show that relative cut-in depth at the moment of maximum shearing force decreases with the increase of steel plate thickness; along with blade clearance increasing, shearing force would increase slightly compared with the slide pressure of blade carrier; shearing force increases significantly with the increasing blunt end radius; shearing force displays a bit decrement with the decreasing platen force, while the pressure on slide plate of blade carrier increases substantially; shearing force increases a bit with the increasing shear velocity and decreases when nip angle increases while the horizontal component force of shearing force along the direction of plate width increases rapidly. The above results have important reference and actual using value for studying calculation of mechanical parameters of rolling shear and its structural design.
关键词:
rolling shear
,
shearing force
,
numerical simulation
,
impact analysis
MA Li-feng
,
HUANG Qing-xue
,
HUANG Zhi-quan
,
CHU Zhi-bing
,
TIAN Ya-qin
钢铁研究学报(英文版)
The purpose aims to improve the plate shearing section quality and metal yield by means of optimal blade clearance adjustment model of rolling-cut shear and accurate calculation of the maximum shearing force, as well as for the system optimization design, structure optimization design to provide important basis. A 3500 mm rolling shear of a large stainless steel factory was taken as the test object, and the blade clearance under different influence factors of the clearance value and the shearing section were tested. The optimized production accumulated data regression analysis and the rolling shear process of stainless steel shear test. The test results show that the optimal blade clearance adjustment module is a comprehensive function, which include steel plate thickness, material, temperature and shear plate volume. The shear stress at starting stage with the relative penetration depth increases affected by the above factors, and the fracture peak decreases rapidly after being cut into the roll phase constant.
关键词:
stainless steel
,
rolling-cut shear
,
blade clearance
,
shearing force
,
industrial test
LI Yu-gui
,
YE Quan
,
FAN Fei
,
BAO Ye
,
HUANG Qing-xue
钢铁研究学报(英文版)
Blade clearance is an important technical parameter of the shear, which determines the shear quality of plate. The finite element method was used to simulate shearing process which is in the different specifications and blade clearances, and the impact on blade section and shearing force of blade clearance was analyzed. Comparing with traditional experience formulas and measured values, the limitations of the experience formulas were proved. And by contrasting with the shearing force data collected from Linfen Iron and Steel Company, the reliability of the finite element method was further proved. The simulated results show that the simulated values controlled by ductile fracture criterion and measured values are very close, and the deviation value is in the range of 4.8%-20.8%. For the same steel, if the plate is thicker, the blade clearance will be greater, and thickness and blade clearance are approximately linear. The difference between numerical simulation of the maximum shearing force and the measured results is 7.7% to 12.0%, and the simulation results are close to facts. With the increase of blade clearance and the thickness, the shearing force was increased to some degree.
关键词:
blade clearance
,
finite element method
,
experience formula
,
shearing section
,
shearing force
