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Numerical Simulation of Superplastic Forming and Diffusion Bonding of Ti Alloys

Kaifeng ZHANG , Wenbo HAN , Wei WU , Guofeng WANG , Dezhong WU

材料科学技术(英)

The research on numerical simulation for combinative process of SPF/DB is carried out in this paper. The contacting problem of sheets is analyzed by using the penalty method. In order to solve the contact problem of different parts of the sheet, a new algorithm for contacting judgment is proposed. According to the relation of the distance vector and the vector of contacting element area, and the condition of contact, it can be judged whether or not a node on the slave surface and the corresponding master surface are in the state of SPF/DB. The Mindlin shell element is employed to simulate SPF/DB process of an asymmetry double-cell cup of Ti-6Al-4V to examine the efficiency of the new algorithm using ARVIP-3D. The results of the numerical simulation are in good agreement with experimental results.

关键词: Numerical simulation , null , null , null

Microstructural and Microhardness Variation of Amorphous Fe78Si9B13 Alloy during Bend Stress Relaxation

Xifeng LI , Kaifeng ZHANG , Changli WANG , Wenbo HAN , Guofeng WANG

材料科学技术(英)

The amorphous Fe78Si9B13 ribbons were bend stress relaxed at various temperature well below the crystallization temperature (Tx) for different time. The effect of pre-annealing on the subsequent bend stress relaxation was examined. The variation of the microstructure and microhardness during bend stress relaxation process was studied using X-ray diffraction (XRD), atomic force microscopy (AFM) and Vickers microhardness test, respectively. Curvature radius of the amorphous Fe78Si9B13 ribbons decreased with increase bend stress relaxation temperature and time. The microhardness of the stress relaxed specimens increased with time at 300℃ due to the forming of nanocrystals during bend stress relaxation. The pre-annealing reduced the decrease rate of the curvature radius of stress relaxed specimens.

关键词: Bend stress relaxation , null , null , null

Synthesis and Enhanced Superplasticity of the Zirconia-dispersed Alumina Nanocomposite

Guoqing CHEN , Kaifeng ZHANG , Wenbo HAN , Junting LUO

材料科学技术(英)

A series of alumina-zirconia composites with various grain sizes were prepared from the nano-sized powders with different agglomerations. Microstructural analysis of the sintered compacts indicates that the as-sintered material is a typical intra/inter granular nanocomposite with uniform distribution of the zirconia grains in the alumina matrix. Superplastic deep drawing test under different conditions demonstrates that dense Al2O3/ZrO2 samples with average grain size of 230 nm can be elongated to a dome height of at least 12 mm at the punch rate of 0.6 mm•min-1 at 1400℃. Further drawing tests show that for the composites with larger grain size, such elongation cannot be achieved at such a strain rate.

关键词: Nanocomposite , null , null , null

Cavitation Behavior during Superplastic Deformation of AZ31 Magnesium Alloy

Kaifeng ZHANG , Deliang YIN , Guofeng WANG , Wenbo HAN

材料科学技术(英)

Superplasticity of AZ31 Mg alloy at the temperature range of 250~450℃ and stain rate range of 0.7×10-3~1.4×10-1 s-1 was examined through uniaxial tensile test. Optical microscopy (OM) and scanning electron microscopy (SEM) were employed to investigate the morphology of cavities and surface relief near fracture surface, respectively. It is shown that AZ31 Mg alloy starts to exhibit superplasticity from 300℃. The maximum elongation of 362.5% was obtained at 400℃ and strain rate of 0.7×10-3 s-1. There exist many O-shaped cavities and filaments at the boundaries near fracture surface. The fracture of filaments results in intergranular cavity and the model for the formation of intergranular cavities is proposed. The growth of cavities is plasticity-controlled and the serrated boundaries of intergranular cavities agree with the results of surface relieves.

关键词: AZ31 magnesium alloy , null , null , null

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