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Influence of Water Vapor on the Isothermal Oxidation Behavior of Thermal Barrier Coatings

Chungen ZHOU , Jingsheng YU , Shengkai GONG , Huibin XU

材料科学技术(英文)

The oxidation of specimens with thermal barrier coating (TBC) consisted of nickel-base superalloy, low-pressure plasma sprayed Ni-28Cr-6Al-0.4Y (wt pct) bond coating and electron beam physical vapor deposited 7.5 wt pct yttria stabilized zirconia (YSZ) top coating was studied at 1050℃ respectively in flows of O2, and mixture of O2 and 5%H2O under atmospheric pressure. The thermal barrier coating has relatively low oxidation rate at 1050℃ in pure O2. Oxidation rate of thermal barrier coating in the atmosphere of O2 and 5%H2O is increased The oxidation kinetics obeys almost linear law after long exposure time in the presence of 5% water vapor. Oxide formed along the interface between bond coat and top coat after oxidation at 1050℃ in pure O2 consisted of Al2O3, whereas interfacial scales formed after oxidation at 1050℃ in a mixture of O2 and 5%H2O were mainly composed of Ni(Al,Cr)2O4,NiO and Al2O3. It is suggested that the effect of water vapor on the oxidation of the NiCrAlY coating may be attributed to the increase in Ni and Cr ions transport in the oxides.

关键词: Oxidation , null , null

Development and Oxidation Behavior of Al-Cu-Fe Quasicrystalline Coating on Ti Alloy

Fei CAI , Chungen ZHOU , Huibin XU , Shengkai GONG

材料科学技术(英文)

An oxidation resistant Al-Cu-Fe quasicrystalline coating was fabricated on substrate of Ti alloy by low pressure plasma spraying (LPPS) method. As-sprayed Al-Cu-Fe coating has a rapidly solidified lamellar microstructure consisting of quasicrystalline phase and crystalline phase. The formation of quasicrystalline coating is related to the annealing. The results from the oxidation experiments showed that Al-Cu-Fe quasicrystalline coating improved the oxidation resistance of Ti-base alloys. During the oxidation period there is no evident spallation of the coating from the substrate. Oxide formed on the surface of Al-Cu-Fe quasicrystalline coating after oxidation consisted of Al¬2O¬3. Oxidation occurs leading to a change of concentration and phase transformation in the coating surface. Selective oxidation of Al transforms the quasicrystalline phase into the phase.

关键词: Low pressure plasma spray , null , null , null , null

Oxidation and Hot Corrosion of Gradient Thermal Barrier Coatings Prepared by EB-PVD

Hongbo GUO , Shengkai GONG , Huibin XU

材料科学技术(英文)

The performances of gradient thermal barrier coatings (GTBCs) produced by EB-PVD were evaluated by isothermal oxidation and cyclic hot corrosion (HTHC) tests. Compared with conventional two-layered TBCs, the GTBCs exhibite better resistance to not only oxidation but also hot-corrosion. A dense Al2O3 layer in the GTBCs effectively prohibites inward diffusion of O and S and outward diffusion of Al and Cr during the tests. On the other hand, an "inlaid" interface, resulting from oxidation of the Al along the columnar grains of the bond coat, enhances the adherence of Al2O3 layer. Failure of the GTBC finally occurred by cracking at the interface between the bond coat and Al2O3 layer, due to the combined effect of sulfidation of the bond coat and thermal cycling.

关键词: Gradient thermal barrier coating (GTBC) , null

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