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Numerical Simulation of Superplastic Forming and Diffusion Bonding of Ti Alloys

Kaifeng ZHANG , Wenbo HAN , Wei WU , Guofeng WANG , Dezhong WU

材料科学技术(英文)

The research on numerical simulation for combinative process of SPF/DB is carried out in this paper. The contacting problem of sheets is analyzed by using the penalty method. In order to solve the contact problem of different parts of the sheet, a new algorithm for contacting judgment is proposed. According to the relation of the distance vector and the vector of contacting element area, and the condition of contact, it can be judged whether or not a node on the slave surface and the corresponding master surface are in the state of SPF/DB. The Mindlin shell element is employed to simulate SPF/DB process of an asymmetry double-cell cup of Ti-6Al-4V to examine the efficiency of the new algorithm using ARVIP-3D. The results of the numerical simulation are in good agreement with experimental results.

关键词: Numerical simulation , null , null , null

Finite-Element Simulation and Experimental Research of the Hot-Press Sintering of Nano-Sized Ceramic Powders

Guoqing CHEN , Kaifeng ZHANG , Guofeng WANG , Y , ong YU

材料科学技术(英文)

Numerical simulation of hot-press sintering of nano-sized ceramic powders was introduced by the commercial finite element code MSC.MARC. The powder plastic model and the thermo-mechanical coupled quadrilateral element were developed and adopted in the simulation. The mechanical and thermal properties of the nano-sized alumina based powders were determined. In addition, the experimental research and numerical simulation of the sintering process of different initial densities were carried out. The stress state in sintering of green compacts with different initial densities was analyzed by the densification theory. The reason for the density fluctuations of as-sintered ceramic bulks was found out.

关键词: Sintering , null , null , null

Superplastic Forming and Diffusion Bonding for Sandwich Structure of Ti-6Al-4V Alloy

Wenbo HAN , Kaifeng ZHANG , Guofeng WANG , Xiaojun ZHANG

材料科学技术(英文)

Superplastic forming and diffusion bonding (SPF/DB) is a well-established process for the manufacture of components almost exclusively from Ti-6Al-4V sheet material. The sandwich structure of Ti-6Al-4V alloy is investigated. The effects of the microstructure on the SPF/DB process were discussed. The microstructure at the interfaces and the distribution of thickness were researched.

关键词: Superplastic forming , null , null , null

Microstructural and Microhardness Variation of Amorphous Fe78Si9B13 Alloy during Bend Stress Relaxation

Xifeng LI , Kaifeng ZHANG , Changli WANG , Wenbo HAN , Guofeng WANG

材料科学技术(英文)

The amorphous Fe78Si9B13 ribbons were bend stress relaxed at various temperature well below the crystallization temperature (Tx) for different time. The effect of pre-annealing on the subsequent bend stress relaxation was examined. The variation of the microstructure and microhardness during bend stress relaxation process was studied using X-ray diffraction (XRD), atomic force microscopy (AFM) and Vickers microhardness test, respectively. Curvature radius of the amorphous Fe78Si9B13 ribbons decreased with increase bend stress relaxation temperature and time. The microhardness of the stress relaxed specimens increased with time at 300℃ due to the forming of nanocrystals during bend stress relaxation. The pre-annealing reduced the decrease rate of the curvature radius of stress relaxed specimens.

关键词: Bend stress relaxation , null , null , null

Cavitation Behavior during Superplastic Deformation of AZ31 Magnesium Alloy

Kaifeng ZHANG , Deliang YIN , Guofeng WANG , Wenbo HAN

材料科学技术(英文)

Superplasticity of AZ31 Mg alloy at the temperature range of 250~450℃ and stain rate range of 0.7×10-3~1.4×10-1 s-1 was examined through uniaxial tensile test. Optical microscopy (OM) and scanning electron microscopy (SEM) were employed to investigate the morphology of cavities and surface relief near fracture surface, respectively. It is shown that AZ31 Mg alloy starts to exhibit superplasticity from 300℃. The maximum elongation of 362.5% was obtained at 400℃ and strain rate of 0.7×10-3 s-1. There exist many O-shaped cavities and filaments at the boundaries near fracture surface. The fracture of filaments results in intergranular cavity and the model for the formation of intergranular cavities is proposed. The growth of cavities is plasticity-controlled and the serrated boundaries of intergranular cavities agree with the results of surface relieves.

关键词: AZ31 magnesium alloy , null , null , null

Nanoscale Morphology in Tensile Fracture of a Brittle Amorphous Ribbon

Xifeng LI , Kaifeng ZHANG , Guofeng WANG

材料科学技术(英文)

The paper reports on the observation of nanoscale morphology on the tensile fracture surface of a brittle amorphous Fe-based ribbon. The formation of nanoscale damage cavity structure is a main characteristic morphology on the fracture surfaces. Approaching the ribbon boundary, these damage cavities assemble and form the nanoscale periodic corrugations, which are neither Wallner lines nor crack front waves. The periodic corrugations result from the interactions between the reflected elastic waves by the boundaries of amorphous ribbon and the stress fields of the crack tip.

关键词: Nanoscale periodic corrugation , 断裂空洞 , 拉伸断裂

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