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Laser remelting of plasma sprayed NiCrAlY and NiCrAlY-Al2O3 coatings

Yingna WU , Gang ZHANG , Bingchun ZHANG , Zhongchao FENG , Yong LIANG , Fangjun LIU

材料科学技术(英文)

Two types of plasma sprayed coatings (NiCrAlY and NiCrAlY-Al2O3) were remelted by a 5 kW cw CO2 laser. With increasing laser power and decreasing traverse speed in the ranges of 200 similar to 700 W and 5 similar to 30 mm/s respectively, the melted track grew in width and depth. In the optimum range of laser parameters, a homogeneous remelted layer without voids, cavities, unmelted particles and microcracks was formed. On the surface of remelted layers, Al2O3 and YAlO3 were detected. As a result of isothermal oxidation tests, weight gains of laser remelted coatings were obviously lower than that only plasma sprayed, especially laser remelted NiCrAlY-Al2O3 coatings. The effects of laser remelting and incorporation of Al2O3 second phase in NiCrAlY matrix on high temperature oxidation resistance were discussed.

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Effect of Post-weld Heat Treatment on Microstructure and Fracture Toughness of 30CrMnSiNi2A Steel Welded Joints

Lixing HUO , Furong CHEN , Yufeng ZHANG , Li ZHANG , Fangjun LIU , Gang CHEN

材料科学技术(英文)

The electron beam local post-weld heat treatment (EBLPWHT) is a rather new method that provides the advantages of high precision, flexibility and efficiency, energy saving and higher productivity. This paper studies the effect of two post-weld heat treatment processes on the microstructure, mechanical properties and fracture toughness of an electron beam welded joints in 30CrMnSiNi2A steel. EBLPWHT, in a vacuum chamber, immediately after welding and a traditional furnace whole post-weld heat treatment (FWPWHT) were compared. The experimental results show that, after EBLPWHT treatment, the main microstructure of weld was changed from coarse acicular martensite into lath martensite, HAZ was changed from lath martensite, bainite into lower bainite, and base metal was changed from ferrite and pearlite into upper bainite and residual austenite. The microstructures of different zones of joints in FWPWHT condition were tempered sorbite. The properties of welded joints can be improved by the EBLPWHT in some extent, and especially largely for the fracture toughness of welded joints. However the value of fracture toughness of base metal is comparatively low, so appropriate heat treatment parameters should be explored in the future.

关键词: Post-weld heat treatment , null , null , null

3D Finite Element Numerical Simulation of Residual Stresses on Electron Beam Welded BT20 Plates

Lixing HUO , Furong CHEN , Yufeng ZHANG , Li ZHANG , Fangjun LIU , Gang CHEN

材料科学技术(英文)

A three-dimensional finite-element model (FEM) used for calculating electron beam (EB) welding temperature and stresses fields of thin plates of BT20 titanium has been developed in which the nonlinear thermophysical and thermo-mechanical properties of the material has been considered. The welding temperature field, the distributions of residual stresses in as-welded (AW) and electron beam local post-weld heat treatment (EBLPWHT) conditions have been successfully simulated. The results show that: (1) In the weld center, the maximum magnitude of residual tensile stresses of BT20 thin plates of Ti alloy is equal to 60%~70% of its yield strength δs. (2) The residual tensile stresses in weld center can be even decreased after EBLPWHT and the longitudinal tensile stresses are decreased about 50% compared to joints in AW conditions. (3) The numerical calculating results of residual stresses by using FEM are basically in agreement with the experimental results. Combined with numerical calculating results, the effects of electron beam welding and EBLPWHT on the distribution of welding residual stresses in thin plates of BT20 have been analyzed in detail.

关键词: Electron beam local heat treatment , null , null , null

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