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Mathematical Simulation of Burden Distribution in COREX Melter Gasifier by Discrete Element Method

LI Hai-feng , LUO Zhi-guo , ZOU Zong-shu , SUN Jun-jie , HAN Li-hao , DI Zhan-xia

钢铁研究学报(英文版)

COREX process is one of the earliest industrialized smelting reduction ironmaking technology. A numerical simulation model based on discrete element method (DEM) has been developed to analyze the burden distribution in the melter gasifier of COREX process. The DEM considering the collisions between particles can directly reproduce the charging process. The burden trajectory, the location and the burden surface profile are analyzed in melter gasifier with a mixing charging of coal and direct reduction iron (DRI) at the same time. Considering the porosity of packed bed has an important effect on the gas flow distribution of melter gasifier, a method to calculate porosity has been proposed. The distribution of DRI and coal and the porosity in the radial direction are given under different charging patterns, which is necessary to judge the gas flow distribution and provide base data for further researching the melter gasifier for the next work in the future. The research results can be used to guide the operation of adjusting charging and provide important basis for optimizing the charging patterns in order to obtain the reasonable gas distribution.

关键词: COREX melter gasifier , burden distribution , gas distribution , discrete element method

Phosphorous Enrichment in Molten Adjusted Converter Slag: Part II Enrichment Behavior of Phosphorus in CaO-SiO2-FeOx-P2O5 Molten Slag

WANG Nan , LIANG Zhi-gang , CHEN Min , ZOU Zong-shu

钢铁研究学报(英文版)

The enrichment behavior of phosphorus in CaO-SiO2-FeOx-P2O5 slag was studied by making an investigation on the distribution of phosphorous content in the CaO-SiO2-FeOx-P2O5 molten slag. The research results showed that the 2CaO·SiO2 solid particles existing in molten slag were the condensation sites for the phosphorus enrichment. The enrichment process of phosphorus in the molten slag can be recognized as three substeps: mass transfer of phosphorus from bulk slag to the surface of 2CaO·SiO2 particle, superficial solid solution reaction of phosphorus around the 2CaO·SiO2 particle, and diffusion of phosphorus through the product layer of 2CaO·SiO2-3CaO·P2O5 solid solution to the inner of 2CaO·SiO2 particle. Moreover, higher temperature is favorable to the phosphorous enrichment from molten bulk slag to the 2CaO·SiO2 particles.

关键词: enrichment behavior , phosphorus , 2CaO·SiO2 particle , mass transfer

Phosphorous Enrichment in Molten Adjusted Converter Slag:Part I Effect of Adjusting Technological Conditions

WANG Nan , LIANG Zhi-gang , CHEN Min , ZOU Zong-shu

钢铁研究学报(英文版)

The effects of adjusting technological conditions on the phosphorous enrichment of adjusted converter slag were investigated. The results showed that the phosphorus could be effectively enriched to 2CaO·SiO2 and 2CaO·SiO2-3CaO·P2O5 solid solution (SS, namely phosphorus-rich phase) to be formed with the decreasing of basicity and cooling rate. Moreover, the morphology of the phosphorus-rich phase changed from granular for the original converter slag with higher basicity to the coexistence of granular shape and rod-like for the adjusted slag with lower basicity. P2O5 content in phosphorus-rich phase exceeded 30% while the basicity was 13 at the cooling rate of 10 ℃/min.

关键词: phosphorous enrichment , adjusting technological condition , adjusted converter slag , phosphorus-rich phase

Aggregation Kinetics of Inclusions in Swirling Flow Tundish for Continuous Casting

YUE Qiang , ZOU Zong-shu , et al

钢铁研究学报(英文版)

The mechanism of inclusion aggregation in liquid steel in swirling flow tundish is analyzed by applying the theory of flocculation which was developed in the field of colloid engineering. The gas bridge forces due to the micro bubbles on hydrophobic inclusion surfaces were considered responsible for the inclusion collision and agglomeration, which can avoid the aggregation to breakup. The quantity of micro bubbles on hydrophobic inclusion particle is more than that on hydrophilic one. The trend of forming gas bridges between micro bubbles on particles is strong in the course of collision. The liquid film on hydrophobic particles is easy to break during collision process. Hydrophobic particles are liable to aggregate in collision. According to the analysis of forces on a non-metallic inclusion particle in swirling chamber, the chance of inclusion collision and aggregation can be improved by the centripetal force. Hydrophobic particles in water are liable to aggregate in collision. Hydrophilic particles in water are dispersed although collision happens. The wettabiliy can be changed by changing solid-liquid interface tension. The non-metallic inclusion removal in swirling flow tundish is studied. It shows that, under certain turbulent conditions, the particle concentration and the wettability between particles and liquid steel are the main factors to induce collision and aggregation.

关键词: collision and aggregation;wettability;inclusion;swirling chamber;continuous casting tundish

Fe-Mn-C系M_s及马氏体相变驱动力的热力学计算

张鸿冰 , 倪乐民 , 徐祖耀

金属学报

经 LFG(ΔG~(γ→a))-Mogutnov(ΔG_(Fe)~(γ→a))、徐祖耀(Shu-A)(ΔG~(γ→a))-Orr-Chipman(ΔG_(Fe)~(γ→a))、徐祖耀(Shu-B)(ΔG~(γ→a))-Orr-Chipman(ΔG_(Fe)~(γ→a))组合,均可算得 Fe-Mn-C 合金的 Ms 温度且与实验值十分符合.所得结果经数学处理,得 Fe-Mn-C 系 Ms 与成分的关系为:Ms(K)=817.4-7513.4xc-4141.9x_(Mn)-32083.5x_Cx_(Mn)(LFG)Ms(K)=829.9-7580.5x_C-4166.0x_(Mn)-15727.8x_Cx_(Mn)(SHU-A)Ms(K)=829.2-7276.1x_C-2915.4x_(Mn)-43825.7x_Cx_(Mn)(SHU-B)其线性相关系数均大于0.992.C 和 Mn 浓度均使合金的 Ms 线性地降低,而碳的作用几乎是Mn 的两倍.处理中引入了合金元素交互作用项(x_Cx_(Mn)),表明 C,Mn 相互加剧对 Ms 的影响。随含 C,Mn 量的增加,相变驱动力均单调地增加,而不存在奇异点.Ms 和相变驱动力的计算值均依赖于ΔG_(Fe)~(γ→a)项.

关键词:

乙烷/丙烷混合工质流动沸腾传热研究

陈高飞 , 公茂琼 , 邹鑫 , 吴剑峰 , 汪胜

工程热物理学报

对乙烷、丙烷纯质及三种不同浓度比例的乙烷/丙烷二元混合物在内径为8mm的水平管内进行了饱和流动沸腾传热特性的实验研究,重点分析了热流密度、质量流量的变化对二元混合工质传热系数的影响。选用了4种专用于计算混合物流动换热的关联式,并与实验数据进行了比较,其中Gungor—Winterton and Thome关联式和Zou关联式的预测偏差相对较小,且计算过程较为简单,较适合用于该工况范围的混合工质传热预测。

关键词: 流动沸腾 , 乙烷 , 丙烷 , 传热关联式 , 水平管

Study on the thermal stability of Cu-P based amorphous alloy systems

Journal of Materials Processing Technology

The crystallization temperatures and other thermal properties have been measured systematically for two ternary Cu-Ni-P and two quaternary Cu-Ni-Sn-P amorphous systems. The dependence of crystallization temperature on the composition for the four alloy systems can not be described basically by the usual used Naka rule. The Gibbs free energy of crystallization can be calculated for the alloy systems with the model proposed by Shu et al. Using the calculated free energy of crystallization, it is still not possible to properly describe all of the crystallization temperatures of the alloy systems. However, it has been found that the correlation between the crystallization temperature and the content of the alloy systems can be reasonably explained by the nucleation and growth rates of a new phase for the classical theory of phase transformation. It has been established that the classical theory of phase transformation can be used to describe the thermal stability of the Cu-based amorphous alloys during their crystallization process. (C) 1999 Published by Elsevier Science S.A. All rights reserved.

关键词: thermal stability;amorphous alloys;Cu-P based alloy systems;classical;theory of phase transformation;solid-liquid interface;structural model;glasses

AlInGaAs/AlGaAs应变量子阱增益特性研究

盖红星 , 李建军 , 韩军 , 邢艳辉 , 邓军 , 俞波 , 沈光地 , 陈建新

量子电子学报 doi:10.3969/j.issn.1007-5461.2005.01.016

采用Shu Lien Chuang方法计算了AlInGaAs/AlGaAs应变引起价带中重、轻空穴能量变化曲线,在Harrison模型的基础上详细地计算了AlInGaAs/AlGaAs和GaAs/AlGaAs量子阱电子、空穴子能级分布并且进一步研究了这两种材料在不同注入条件下的线性光增益.进一步计算比较可以得出AlInGaAs/AlGaAs应变量子阱光增益特性要优于GaAs/AlGaAs非应变量子阱增益特性,因此AlInGaAs/AlGaAs应变量子阱半导体材料应用于半导体激光器比传统GaAs/AlGaAs材料更具优势.

关键词: 光电子学 , 应变量子阱 , 光增益 , AlInGaAs , 半导体激光器

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