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SCC of Stainless Steel Furnace Tubes in a Heating Furnace

ZHU Ziyong ZHOU Xiangyang GU Jianfan KE Wei Corrosion Science Laboratory , Academia Sinica , Shenyang , 110015 , China

材料科学技术(英)

Some furnace tubes made of the austenitic stainless steel 1Cr18Ni9Ti for heating crude oil ex- hibited leakage and were on fire in a refinery.Cor- rosion failure analysis was conducted to explore the cause of failure.Macro-and microexamination in- dicated the failure to be stress corrosion cracking by chloride and sulphide with cracks initiating on the inner surface in weld or heat affected zone.Veri- fying tests demonstrated that the cracks occurred during operating period.The cause of failure was related to the critical situation of the refinery:lack of desalination equipment,lots of steam with liquid film on inside tube walls owing to mixing crude oil with a great amount of water,increasing decompo- sition of inorganic salts and lowering the tempera- ture in furnace tubes.

关键词: stress corrosion cracking , null , null , null

Characterisation of initial atmospheric corrosion carbon steels by field exposure and laboratory simulation

Corrosion Science

The early stages of the evolution of atmospheric corrosion of carbon steels exposed in both a laboratory simulated and a natural atmosphere environment in Shenyang have been observed by in situ scanning electron microscopy. In the case of laboratory cyclic wet-dry tests, even though the chloride content level is very low, filiform corrosion is initiated in the early stage. The filiform corrosion grows in random directions, forming a network of ridges. White nodules nucleate and grow on the ridges during continued corrosion and eventually connect with each other to form the initial corrosion scale. Pits were also found on the surface beneath corrosion products. In the case of a natural atmospheric environment, both filiform corrosion and other localized corrosion, such as pitting and inter-granular attack take place in the initial stage. It is obvious that there is variety of localized corrosion in the initial stage of atmospheric corrosion. (C) 2007 Elsevier Ltd. All rights reserved.

关键词: steel;atmospheric corrosion;initial stage;localized corrosion;in-situ;iron;electrolyte;thickness

Corrosion behaviour of weathering steel in diluted Qinghai salt lake water in a laboratory accelerated test that involved cyclic wet/dry conditions

Materials Chemistry and Physics

The corrosion behaviour of CortenA weathering steel has been investigated using a laboratory accelerated test that involved cyclic wet/dry conditions in Qinghai salt lake water diluted 30 times The characteristics of the rust layers on tested samples were observed by SEM and EPMA analyzed by IRS and XRD and studied by polarization and EIS measurements The weight loss was almost linear indicating that the rust layer had no retarding effect on the corrosion process The crystalline components of the rust layers consisted primarily of beta-FeOOH magnetite (Fe(3)O(4)) and gamma-FeOOH As the corrosion proceeded the amount of beta-FeOOH decreased while that of magnetite and gamma-FeOOH increased XRD EDAX and EPMA indicated that the complex corrosion products magnesioferrite (MgFe(2)O(4)) and iowaite (Mg(4)Fe(OH)(8)OCl 4H(2)O) probably existed in the rust layer in which case they will have had an important Influence on the protectiveness of the rust layer The results of electrochemical measurements showed that the rust layer exhibited high reduction reactivity which facilitated the corrosion of weathering steel in the wetting process The large rust capacitance and small rust resistance indicated that the rust layer had a loose and porous structure which provided poor protection (c) 2010 Elsevier B V All rights reserved

关键词: Elements;Corrosion test;Electrochemical techniques;Electron probe;low-alloy steels;atmospheric corrosion;carbon-steel;electrochemical;impedance;room-temperature;rust layers;iron;mechanism;products;environment

Erosion-corrosion in a laboratory-scale coal-firing FBC of various aluminized coatings prepared by low-temperature pack cementation

Surface & Coatings Technology

Using a halide-activated pack-cementation method but at a temperature (600 degrees C) noticeably lower than normal, an eta-Fe(2)Al(5) coating and two delta-Ni(2)Al(3) coatings with and without dispersions of CeO(2) nanoparticles were developed respectively on a low-carbon steel and the steel pretreated with an electrodeposited film of Ni or Ni-CeO(2). The erosion-corrosion (E-C) performance of the three aluminide coatings during 100 h exposure at similar to 600 degrees C in a coal-firing laboratory-scale fluidized-bed combustor (FBC) was investigated, by mounting the aluminized samples onto a rig which maintained rotation for accelerating the relative impacting speed of flying solid particles (mainly SiO(2) bed materials). The eta-Fe(2)Al(5) and the CeO(2)-free delta-Ni(2)Al(3) coatings experienced an unacceptable recession rate. Compared to the two CeO(2)-free aluminide coatings, the CeO(2)-dispersed delta-Ni(2)Al(3) coating offered profoundly improved E-C resistance, because the latter coating was not only strengthened by the CeO(2) dispersion and grain refinement, it also could grow a more adherent alumina scale. (C) 2011 Elsevier B.V. All rights reserved.

关键词: Erosion-corrosion;CeO(2)-dispersion-strengthening;Aluminizing coating;Grain refinement;Hardening;Reactive element effect;oxidation resistance;reactive elements;alloy-steels;water-vapor;power-plant;nickel;combustion;mechanisms;additions;behavior

CORRELATION BETWEEN STRESS COMPONENTS AND STRESS CORROSION CRACKS IN BRASS Lecturer,Department of Materials Physics,University of Science and Technology Beijing,Beijing 100083,China

QIAO Lijie LIU Rui XIAO Jimei University of Science and Technology Beijing , Beijing , China

金属学报(英文版)

The effects of stress components on nucleation sites and propagation directions of stress cor- rosion cracks in brass were investigated with specimens under mode Ⅱ and mode Ⅲ loadings. The results indicated that under mode Ⅱ loading,stress corrosion cracks nucleated on the site with maximum normal stress component and propagated along the plane perpendieular to the maximum normal stress,under mode Ⅲ loading,the stress corrosion crack was not evident on the 45°plane due to the general corrosion in aqueous solution with high NH_4OH concentra- tion,while stress corroded in aqueous solution with low NH_4OH concentration, numerous cracks with spacings of 10—150μm were found on the 45°plane with maximum normal stress and no stress corrosion cracks was observed on the plane with maximum shear stress.

关键词: stress corrosion cracking , null , null , null

La对Fe-P-N合金Snoek-Ke-K■ster峰的影响

戢景文 , 魏全金 , 张国福 , 赖祖涵 , 陈廷国

金属学报

研究了F? P—N合金加?对Snoek—Ke-Koster(SKK)峰的影响,发现与合金含La,P的原子浓度比(C_(La)/C_p)有关:对于C_(La)/C_p较大(例如4.56和2.6)的合金,La有明显增强SKK阻?效应:对于C_(La)/C_p=0.27的P过饱和合金,La对SKK峰无明显影响。

关键词: 内耗 , Snoek-Ke-Koster peak , Fe-P-La-N alloy

Stereology in Materials Science

LIU Guoquan Department of Materials Science and Engineering , University of Science and Technology Beijing , 100083 , China.

材料科学技术(英)

Quantitative analysis of populations having a geometric structure,which has developed into a special scientific subject called microstructology or stereology,is of great importance to the characterization and evaluation of microstructures and their evolution in various processes.This paper, besides a brief discussion on those topics such as the recent developments of computer assisted image analysis,mathematical morphology,and fractal analysis,will mainly focus on the scope,fundamen- tals,present status,and perspectives of classical stereology.Several case examples of its application to materials science will also be given.

关键词: stereology , null , null , null

Corrosion Products and Formation Mechanism During Initial Stage of Atmospheric Corrosion of Carbon Steel

XIAO Kui , DONG Chaofang , LI Xiaogang , WANG Fuming

钢铁研究学报(英文版)

The formation and development of corrosion products on carbon steel surface during the initial stage of atmospheric corrosion in a laboratory simulated environment have been studied by scanning electron microscopy (SEM) and Raman spectroscopy. The results showed that two different shapes of corrosion products, that is, ring and chain, were formed in the initial stage of corrosion. MnS clusters were found in the nuclei of corrosion products at the active local corrosion sites. The ringshaped products were composed of lepidocrocite (γFeOOH) and maghemite (γFe2O3) transformed from lepidocrocite. The chaintype products were goethite (αFeOOH). A formation mechanism of the corrosion products is proposed.

关键词: atmospheric corrosion;corrosion product;carbon steel

Corrosion and runoff behavior of carbon steel in simulated acid rain

材料科学技术(英)

Under the condition of simulated rain precipitation in the laboratory, with EIS and SEM observation, the effects of pH value of simulated rain on corrosion and runoff behavior of carbon steel A3 were studied. The corrosion rate of A3 steel increased and runoff action of rain precipitation on A3 steel surface was intensified with decreasing pH value, of simulated rainwater. The runoff and corrosion traces were formed along the flowing direction of rainwater, which appeared more apparently with decreasing pH value.

关键词: simulated acid rain;carbon steel;corrosion;electrochemical impedance spectroscopy;atmospheric corrosion;electrolyte;layers;metals;rust;iron

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