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IMPROVEMENT IN FATIGUE LIFETIME OF Ti-6Al-4V ALLOY BY CARBON IMPLANTATION

ZHANG Dawei YU Weicheng WANG Zhongguang National Laboratory for Fatigue and Fracture of Materials , Institute of Metal Research , Academia Sinica , Shenyang , China Associate Professor , Institute of Metal Research , Academia Sinica , Shenyang , 110015

金属学报(英文版)

Carbon ions with a dose of 3×10~(17) ions/cm~2 was implanted into Ti-6Al-4V alloy at an energy of 80 keV.A 28% increase in edurance limit was found with implantation under stress-controlled fatigue tests(R=O).The surface microstructure changes induced by ion implantation were identified using transmission electron microscopy(TEM).The feature of the fracture surface were observed on scanning electron microscope(SEM).The distribution profile of the implanted ions was measured by secondary ion mass spectroscopy(SIMS).The implanted surface layers contain a high density of irradiation defects and fine TiC precipitates.Subsurface crack origins were found in specimens either with or without implantation.The implanted species diffuse into matrix metal under the action of cyclic load- ing.A possible reason and mechanism for improving fatigue lifetime are also discussed.

关键词: surface modification , null , null

THE CHANGING ROLE OF THE NATIONAL LABORATORIES IN MATERIALS RESEARCH

WADSWORTH Jeffrey and FLUSS Michael(Chemistry and Materials Science Directorate , Lawrence Livermore National Laboratory , Livermore , CA 94551)

金属学报(英文版)

The role of the National Laboratories is summarized from the era of post World War II to the present time. The U.S. federal government policy for the National Laboratories and its influence on their materials science infrastructure is reviewed with respect to .determining overall research strategies, various initiatives to interact with industry (especially in recent years),building facilities that serve the nation, and developing leading edge research in the materials sciences. Despite reductions in support for research in the U.S. in recent years, and uncertainties regarding the specific policies for Research &Development (R&D) in the U.S., there are strong roles for materials research at the National Laboratories. These roles will be centered on the abilities of the National Laboratories to field multidisciplinary teams, the use of unique cutting edge facilities, a focus on areas of strength within each of the labs,increased teaming and partnerships, and the selection of motivated research areas. It is hoped that such teaming opportunities will include new alliances with China, in a manner similar, perhaps, to those recently achieved between the U.S. and other countries.

关键词: : U.S. Materials Science. U.S. National Laboratories and Facilities , null

INFLUENCE OF TEMPERATURE ON FATIGUE CREEP INTERACTION FRACTURE MAP

ZHANG Hongxue XU Zhichao CHEN Guoliang University of Science and Technology Beijing , Beijing , China Professor , Faculty of Superalloy , University of Science and Technology Beijing , Beijing , China

金属学报(英文版)

The relative ratio of fatigue resistance to creep resistance of materials varies with test temper- ature.As the temperature decreases,the creep resistance,since it is a thermal activation pro- cess,becomes relatively larger than fatigue resistance.Therefore the fatigue damage becomes predominant,and results in expansion of fatigue fracture region(region F),and shrinkage even complete elimination of creep fracture region(region C).A materials parameter Ω can be defined to estimate the temperature at which the creep fracture region is completely de- pressed.This phenomenon could be understood on the basis of the integrated model of compet- itive and cumulative models of fatigue creep interaction.

关键词: creep fracture , null , null , null

MECHANISM MAP OF TORSIONAL FATIGUE FRACTURE

HU Zhizhong WU Yusheng CAI Heping MA Lihua Xi′an jiaotong University , Xi′an , China Senior Engineer , Res.Inst.for Strength of Metals , Xi′an jiaotong University , Xi′an 710049 , China

金属学报(英文版)

Studies have been made of the torsional fatigue fracture life of notched specimens,the macroscopic fractography and microscopic fracture mechanism of steel 40Cr after various tempering treatments under different stresses,With the increase of stress,the fracture model changes from normal stress fracture to longitudinal shear one,and then transversal shear one. Under same stress,with the increase of strength,the fracture mode transfers from shear to normal stress fracture.The mechanism of normal stress fracture may be:transgranular frac- ture→striation+intergranular fracture→dimple+intergranular fracture,and of shear fracture may be:transgranular fracture→shear trace→dimple.Based on the experimental results,a fracture mechanism map of torsional fatigue has been drawn up.

关键词: mechanism map , null , null

Quantitative study of correlation between fracture surface roughness and fatigue properties of SiC/Al composites

Materials Letters

Quantitative measurements were carried out on the fatigue fracture surface of the SiC/Al composite by a sectioning method. It was shown that the cyclic plastic strain amplitude, SiC volume fraction and particle size have effects on fracture surface roughness R(S). The measured fracture surface roughness R(S) is closely related to the fatigue-crack propagation path and may corresponds to the fatigue life. Moreover, it was found that there is an obvious difference in the R(S) values for fatigue fractures which are due to different fracture mechanisms. These results show that it is possible to reflect the fracture mechanism using fracture surface roughness and relate it to the fracture properties of materials.

关键词: composite;SiC/Al;fatigue fracture;roughness;fractal dimension;sectioning method;general-method;fractography

The Morphology of Rolling Contact Fatigue Fracture of Hardened Steels

WANG Xu , ZHANG Shouhua , CUI Peiyong Beijing University of Science and Technology , Beijing , China. Central Iron and Steel Research Institute , Beijing , China.

材料科学技术(英文)

Rolling Contact Fatigue(RCF) is a cumulative damage phenomenon when metals are subjected to repeated contact stresses. The fomation of pitting on the contact surface is the result of the rolling contact fatigue. The morphologies of rolling contact fatigue fracture of the har- dened steels (86CrHoV7, 42CrMo) show that strong resemblance in fractuye mechanisms exists between rolling contact fatigue and uni-axial fatigue. Since fatigue striations are hardly observed in hardened steels under uni-axial fatigue, it is interesting to note that the state of stress in rolling contact fatigue is more favor- able to ductile fractures than in uni-axial fatigue.

关键词: rolling contact , null , null , null , null , null

Fracture mechanisms in bulk metallic glassy materials

Physical Review Letters

We find that the failure of bulk metallic glassy (BMG) materials follows three modes, i.e., shear fracture with a fracture plane significantly deviating from 45degrees to the loading direction, normal tensile fracture with a fracture plane perpendicular to the loading direction, or distensile fracture in a break or splitting mode with a fracture plane parallel to the loading direction. The actually occurring type of failure strongly depends on the applied loading mode and the microstructure of the material. Extensive evidence indicates that the Tresca fracture criterion is invalid, and for the first time, three fracture criteria are developed for isotropic materials with high strength, such as advanced BMGs or the newly developed bulk nanostructural materials.

关键词: amorphous-alloys;enhanced plasticity;zr-ti;flow;deformation;composite;strength;microstructure;ribbons;failure

THERMAL FATIGUE AND FRACTURE MECHANICS ANALYSIS OF GREY CAST IRON

GUO Chengbi ZHOU Weisheng Dalian Institute of Technology , Dalian , Liaoning , China Professor , Dept.of Shipbuilding , Dalian Institute of Technology , Dalian , Liaoning , China

金属学报(英文版)

The in-phase and out-of-phase thermal fatigue,the C-P type and P-C type isothermal fa- tigue of grey cast iron were experimentally studied.The fatigue life was evaluated analytically by using the elastic-plastic fracture mechanics method(mainly J integral).The results of ex- periments and calculations showed that the lifes of in-phase and C-P type fatigue are longer than that of out-of-phase and P-C type fatigue respectively within the same strain range. This is in contrast to the results of other materials such as low carbon steel.On the other hand, the predicted lifes are consistent with experimental results.This suggests that J integral as a mechanics parameter for characterizing the thermal fatigue strength of grey cast iron and the mechanics model and the calculation method developed here are efficient.A parameter ΔW_1 was proposed from energy aspect to characterize the capacity of crack propagation. The isothermal fatigue life is the same as the thermal fatigue life for identical ΔW_1 values.

关键词: grey cast iron , null , null

Fracture toughness and fatigue crack growth characteristics of nanotwinned copper

Acta Materialia

Recent studies have shown that nano twinned copper (NT Cu) exhibits a combination of high strength and moderate ductility. However, most engineering and structural applications would also require materials to have superior fracture toughness and prolonged subcritical fatigue crack growth life. The current study investigates the effect of twin density on the crack initiation toughness and stable fatigue crack propagation characteristics of NT Cu. Specifically, we examine the effects of tailored density of nanotwins, incorporated into a fixed grain size of ultrafine-grained (UFG) copper with an average grain size of 450 nm, on the onset and progression of subcritical fracture under quasi-static and cyclic loading at room temperature. We show here that processing-induced, initially coherent nanoscale twins in UFG copper lead to a noticeable improvement in damage tolerance under conditions of plane stress. This work strongly suggests that an increase in twin density, at a fixed grain size, is beneficial not only for desirable combinations of strength and ductility but also for enhancing damage tolerance characteristics such as fracture toughness, threshold stress intensity factor range for fatigue fracture and subcritical fatigue crack growth life. Possible mechanistic origins of these trends are discussed, along with issues and challenges in the study of damage tolerance in NT Cu. (C) 2011 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

关键词: Nanotwins;Fracture toughness;Fatigue crack growth;Damage tolerance;Nanocrystalline copper;strain-rate sensitivity;nanocrystalline metals;mechanical-behavior;opening displacement;grain-size;nickel;deformation;nanoscale;strength;twins

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