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Influence of Inclusion on Crack Initiation in Wheel Rim

MI Guofa , NAN Hongyan , LIU Yanlei , ZHANG Bin , ZHANG Hong , SONG Guoxiang

钢铁研究学报(英文版)

Speed increase and heavy-haul of the railway freight car are the effective measures to raise the transport ability of railway, and they have been the new trend for railway freight car development. The increase of speed and axle load will lead to the increase of wheel-rail contact stress, which will make a great change of stress distribution in the whole wheel rim. Goodier equation was employed to analyze the stress state around inclusion and cavity. In the operation of wheel-rail contact stress, stress concentration occurred in the pole of Al2O3 spherical inclusion, while it appeared on the equator of cavity. The critical inclusion sizes of 25t axle load freight car wheel at different velocities, a certain distance away from the tread, were calculated by Murakami equation. By contrast the inclusion state in cast-steel wheel and rolled-steel wheel, the inclusion character in cast-steel wheel determined that it has much more excellent crack resistance than that of rolled-steel wheel. In the meantime, in order to reduce the probability of rim crack, some suggestions were put forward.

关键词: heavy-haul;contact stress;critical inclusion size;rim crack

Microstructure Evolution in 9Cr Martensitic Steel During Long-Term Creep at 650 ℃

HU Zheng-fei , WANG Qi-jiang , ZHANG Bin

钢铁研究学报(英文版)

Standardarized creep and rupture strength tests were conducted for commercial T91 martensitic heat-resistant steel at 650 ℃ and corresponding microstructure was characterized by BSED, TEM and EDS. The martensitic microstructure degenerated seriously during creep exposure, including martensitic substructure recovering, carbides coarsening, dissolving and precipitating. EDS analysis shows that the M23C6 carbides in different morphologies have dissimilar compositions. The rod/sheet like M23C6 particles within the matrix contain more additions, which might precipitate in situ while fine MX particles were re-solving. The high content of silicon in these rod/sheet like M23C6 carbides is probably related to self diffusion coefficient increasing for the exposed condition at 650 ℃ close to Curie temperature Tc. For those reasons, martensite substructure becomes unstable, and microstructure evolution is accelerated and leads to creep strength deteriorating severely.

关键词: T91 steel , creep strength , microstructure , carbide , coarsening , self-diffusion

Thermodynamic Calculations of Melt in Melt Pool During Laser Cladding High Silicon Coatings

DONG Danyang , LIU Changsheng , ZHANG Bin

钢铁研究学报(英文版)

Based on the Miedema′s formation heat model for binary alloys and the Toop′s asymmetric model for ternary alloys, the formation heat, excess entropy, and activity coefficients of silicon ranging from 1 900 K to 4 100 K in the FeSiC melt formed during the laser cladding high silicon coatings process were calculated. The results indicated that all values of lnγ0Si, εCSi, ρSiSi and ρCSi are negative in the temperature range and these values increase as the temperature increases. And all values of εSiSi and ρSiCSi are positive and these values decrease with increasing temperature. The isoactivity lines of silicon are distributed axisymmetrically to the incident laser beam in the melt pool vertical to the laser scanning direction. And the isoactivity lines of silicon in the front of the melt pool along the laser scanning direction are more intensive than those in the back of the melt pool. The activity of silicon on the bottom of the melt pool is lower than that in the effecting center of laser beam on the top surface of the melt pool and it may be the important reason for the formation of the silicides and excellent metallurgical bonding between the laser cladding coating and the substrate.

关键词: laser cladding;silicon steel;high silicon content coating;thermodynamic calculation;Miedema′s formation heat model

Ion sputter erosion in metallic glass-A response to "Comment on: Homogeneity of Zr(64.13)Cu(15.75)Ni(10.12)Al(10) bulk metallic glass" by L-Y. Chen, Y-W. Zeng, Q-P. Cao, B-J. Park, Y-M. Chen, K. Hono, U. Vainio, Z-L. Zhang, U. Kaiser, X-D. Wang, and J-Z Jiang J. Mater. Res. 24, 3116 (2009)

Journal of Materials Research

The morphology of the dark and bright regions observed by transmission electron microscopy for the Zr(64.13)Cu(15.75)Ni(10.12)Al(10) bulk metallic glass strongly depends on the ion beam parameters used for ion milling. This indicates that the ion beam could introduce surface fluctuation to metallic glasses during ion milling.

关键词: room-temperature

Broer-Kaup-Kupershmidt方程的新精确解

杨立娟 , 杨琼芬 , 杜先云

量子电子学报 doi:10.3969/j.issn.1007-5461.2012.02.003

CK方法是求解非线性发展方程的一种有效的直接方法.利用推广的CK方法,求得(2+1)维Broer-Kaup-Kupershmidt方程的Backlund公式,从而获得方程的大量新的精确解,推广了Xu和Zhang的结果.

关键词: 非线性发展方程 , Broer-Kaup-Kupershmidt方程 , 精确解 , CK方法 , Backlund变换

Three-dimensional (3D) Ising universality in magnets and critical indices at fluid-fluid phase transition

Phase Transitions

Experimental data for critical exponents in some magnetic materials are compared with recent theoretical results on the three-dimensional (3D) Ising model, as derived by one of us (ZDZ) based on two conjectures [Z.D. Zhang, Conjectures on the exact solution of three-dimensional (3D) simple orthorhombic Ising lattices, Phil. Mag. 87 (2007), pp. 5309-5419]. It is found that critical exponents in some bulk magnetic materials indeed form a 3D Ising universality. Our attention is then focused on the critical indices at fluid-fluid phase transition. We suggest to use Zhang's exponent = 3/8 to fit the experimental data over the wider asymptotic region near the critical point of a fluid-fluid phase transition. The 3D Ising universality should exist for critical indices in a certain class of magnets and at fluid-fluid phase transition.

关键词: magnetically ordered materials;fluid-fluid;phase transitions;order-disorder effects;ferromagnetic curie temperature;liquid critical phenomena;x-ray-scattering;critical exponents;critical-point;coexistence;curves;binary-solutions;ionic-solutions;behavior;equation

Response to the Comment on 'Conjectures on exact solution of three-dimensional (3D) simple orthorhombic Ising lattices'

Philosophical Magazine

The error of Equation (15b) in my article [Z.D. Zhang, Phil. Mag. 87 (2007) p.5309] in the application of the Jordan-Wigner transformation does not affect the validity of the putative exact solution, since the solution is not derived directly from that equation. Other objections of Perk's comment [J.H.H. Perk, Phil. Mag. 89 (2009) p.761] are the same as those in Wu et al.'s comments [F.Y. Wu et al., Phil. Mag. 88 (2008) p.3093; p.3103], which do not stand on solid ground and which I have sought to refute in my previous response [Z.D. Zhang, Phil. Mag. 88 (2008) p.3097]. The conjectured solution can be utilized to understand critical phenomena in various systems, whereas the conjectures are open to rigorous proof.

关键词: 3D Ising model;exact solution;conjecture;critical phenomena;ferromagnetism;magnetic phase transition;model;analyticity

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