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PHYSICAL SIMULATION BASED INTELLIGENT SYSTEM FOR THE PREDICTION OF SHEET METAL DRAWING CAPABILITY

$ D.L* , D.N.He , X.J.Bao , Y. Q.Zhang , X. Y.Ruan , J.L. Cheng and J. Y. Jiang 1) National Die & Mold CAD Engineering Research Center , Shanghai Jiaotong University , Shanghai 200030 , China 2) Shanghai Volkswagen Automotive Company Limited , Shanghai 201805 , China

金属学报(英文版)

With the combination of a new theoretical formula, physical simulation experiments, the technology of artificial neural network and database, an intelligent system for the prediction of sheet metal drawing capability is constructed for the first time. A modified criterion for sheet metal drawing capability is proposed in this paper, namely, the Technological Limiting Drawing Ratio, TLDR = f(R, n, s, t, F, μ,r_d,r_p…). Based on the studies of other scholars, a new formula is derived to predict the TLDR in this paper. Then a series of orthogonal physical simulation experiments are designed to investigate the effect of technological parameters on the TLDR, and the results are analyzed in the paper. Then the predicting system is constructed with the combination of the theoretical formula, orthogonal experiments, the technology of artifocial neural network and database. The predicted results show good agreements with experimental data, so it can be used to avoid the blindness in the selection of sheet metal before stamping. The system operates under the Windows operating system, and it supports the mechanism of Client/Server as well as Intranet, so the system has high engineering value.

关键词: TLDR , null , null , null , null , null , null

Q235钢基体LZAS微晶玻璃/Y-TZP梯度涂层接触应力的数值模拟

龚伟 , 周黎明 , 王恩泽 , 白朝中

材料工程 doi:10.11868/j.issn.1001-4381.2014.09.004

运用有限元软件对Hertz接触状态下Q235钢基体LZAS微晶玻璃/Y-TZP梯度涂层的接触应力进行了分析.讨论了梯度层厚度、梯度层层数和物性参数渐变方式(3Y TZP体积组分差)对涂层接触应力分布情况的影响.结果表明:涂层的径向接触应力和Mises应力的最大值位于接触中心处,最大剪切应力则位于涂层表层下方靠近接触中心处;涂层表面径向应力、整体最大Mises应力和涂层/基体界面剪应力与涂层的层数、厚度以及3Y-TZP体积组分差均有密切关系.

关键词: 功能梯度涂层 , 接触应力 , 有限元分析 , 应力分布

Ion sputter erosion in metallic glass-A response to "Comment on: Homogeneity of Zr(64.13)Cu(15.75)Ni(10.12)Al(10) bulk metallic glass" by L-Y. Chen, Y-W. Zeng, Q-P. Cao, B-J. Park, Y-M. Chen, K. Hono, U. Vainio, Z-L. Zhang, U. Kaiser, X-D. Wang, and J-Z Jiang J. Mater. Res. 24, 3116 (2009)

Journal of Materials Research

The morphology of the dark and bright regions observed by transmission electron microscopy for the Zr(64.13)Cu(15.75)Ni(10.12)Al(10) bulk metallic glass strongly depends on the ion beam parameters used for ion milling. This indicates that the ion beam could introduce surface fluctuation to metallic glasses during ion milling.

关键词: room-temperature

稀土Y对镁合金显微组织及腐蚀性能的影响

马宏 , 彭晓东 , 谢卫东

腐蚀学报(英文)

利用对掺法熔铸镁合金AJ61+xY, 研究了合金中相的组成和分布及其在3.5%NaCl溶液中的腐蚀行为. 结果表明, 添加稀土Y使AJ61镁合金的晶粒明显细化,Mg17Al12 相的数量明显减少且由连续网状变成弥散颗粒状分布,沿晶界处生成耐蚀稀土相Al2Y、Al3Y, AJ61镁合金的耐腐蚀性得到明显改善. 耐腐蚀性顺序为:AJ61+1.5%Y>AJ61+2.0%Y>AJ61+1.0%Y>AJ61+0.5%Y.

关键词: Mg-6Al-1Sr 镁合金 , yttrium , microstructure , corrosion resistance

稀土Y对镁合金显微组织及腐蚀性能的影响

马宏 , 彭晓东 , 谢卫东

腐蚀学报(英文)

利用对掺法熔铸镁合金AJ61++xY,研究了合金中相的组成和分布及其在3.5%NaCl溶液中的腐蚀行为.结果表明,添加稀土Y使AJ61镁合金的晶粒明显细化,Mg17Al12相的数量明显减少且由连续网状变成弥散颗粒状分布,沿晶界处生成耐蚀稀土相Al2Y、Al3Y,AJ61镁合金的耐腐蚀性得到明显改善.耐腐蚀性顺序为:AJ61+1.5%Y>AJ61+2.0%Y>AJ61+1.0%Y>AJ61+0.5%Y.

关键词: Mg-6Al-1Sr镁合金 , , 显微组织 , 耐腐蚀

Corrosion of Y, Fe and Fe-15Y in H_2-H_2S Mixture under 10~(-3) Pa S_2 at 600~800℃

Yan NIU , Weitao WU and Chaoliu ZENG (State Key Lab. for Corrosion and Protection , Institute of Corrosion and Protection of Metals , Chinese Academy of Sciences , Shenyang 110015 , China)F. Gesmundo and F. Viani (Instituto di Chimica , Facolta di Ingegneria , Un

材料科学技术(英文)

The corrosion of an Fe-based alloy containing 15 wt pct Y in H2-H2S mixtures under 10-3 Pa S2 was studied at 600~800℃ in an attempt to find materials with improved sulphidation resistance with respect to pure Fe. The presence of Y has been shown to be beneflcial, but not sufficient to the level expected. In fact, the alloy is able to form at all tested temperatures an external FeS layer, beneath which a zone containing a mixture of the two sulphides is also present. Thus,Fe can still diffuse through this region to form the outer FeS layer with non-negligible rate. The corrosion rate of Fe is considerably reduced by the Y addition. but the alloy corrodes still much more rapidly than Y. The sulphidation kinetics is generally rather irregular for both the pure metals, while the corrosion rate of the alloy decreases with time and tends to become parabolic after an initial period of 12~17 h. The sulphidation behaviour of the alloys is discussed by taking into account the presence of an intermetallic compound Fe17Y2 and the limited solubility of Y in Fe

关键词:

Roles of Zr and Y in cast microstructure of M951 nickel-based superalloy

Transactions of Nonferrous Metals Society of China

The influence of Zr and Y on the cast microstructure of a nickel-based superalloy was investigated by optical microscopy (OM), scanning electron microscopy(SEM), electron probe micro-analysis (EPMA) and X-ray diffraction (XRD). The gamma+gamma' eutectic volume in the superalloy rises notably with the increase of Zr or Y content. Meanwhile, the morphologies of primary MC carbides change from needle and platelet-like to blocky shape with increasing Zr and Y doped. The XRD results show that the primary MC carbide lattice constant increases with Zr and Y additions, and EPMA investigation shows that the platelet-like MC carbides contain primarily Nb and C, while those carbides in blocky shape have 39.2% Zr and 39.6% Nb in average,. These influences on the cast microstructure can be attributed to the atomic size effects of Zr and Y.

关键词: yttrium;zirconium;carbides;nickel based superalloys;microstructure;solidification;carbide morphology;mechanical-properties;boron;ni3al;yttrium;sulfur

Corrosion of Y, Fe and Fe-15Y in H-2-H2S mixture under 10(-3) Pa S-2 at 600 similar to 800 degrees C

材料科学技术(英文)

The corrosion of an Fe-based alloy containing 15 wt pet Y in H-2-H2S mixtures under 10(-3) Pa S-2 was studied at 600 similar to 800 degrees C in an attempt to find materials with improved sulphidation resistance with respect to pure Fe. The presence of Y has been shown to be beneficial, but not sufficient to the level expected. In fact, the alloy is able to form at all tested temperatures an external FeS layer, beneath which a zone containing a mixture of the two sulphides is also present. Thus, Fe can still diffuse through this region to form the outer FeS layer with non-negligible rate. The corrosion rate of Fe is considerably reduced by the Y addition, but the alloy corrodes still much more rapidly than Y. The sulphidation kinetics is generally rather irregular for both the pure metals, while the corrosion rate of the alloy decreases with time and tends to become parabolic after an initial period of 12 similar to 17 h. The sulphidation behaviour of the alloys is discussed by taking into account the presence of an intermetallic compound Fe17Y2 and the limited solubility of Y in Fe.

关键词: high-temperature sulfidation;most-reactive component;ni-nb alloys;h2-h2s mixtures;behavior;600-degrees-c-800-degrees-c;oxidation

离子注入Y对Fe3Al高温氧化行为的影响

王永刚 , 何业东 , 朱日彰

中国稀土学报

通过金属蒸汽真空弧离子源(简称MEVVA)方法在Fe3Al表面离子注入Y.在1000°空气中的氧化实验表明,Fe3Al经离子注入Y后,初期氧化速率略有升高,但稳态氧化速率大大降低,氧化膜的塑性和粘附性大大提高,抗氧化性能明显改善.其原因在于注入的Y+在氧化过程中优先氧化,阻碍金属离子向外扩散,促进氧向内传输,改变了氧化膜的形成和生长机制.

关键词: 稀土 , , Fe3Al , 离子注入 , 高温氧化行为

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