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A Numerical-analytic Method for Quickly Predicting Springback of Numerical Control Bending of Thin-walled Tube

Mei ZHAN

材料科学技术(英文)

Springback is one of important factors influencing the forming quality of numerical control (NC) bending of thin-walled tube. In this paper, a numerical-analytic method for springback angle prediction of the process was put forward. The method is based on springback angle model derived using analytic method and simulation results from three-dimensional (3D) rigid-plastic finite element method (FEM). The method is validated through comparison with experimental results. The features of the method are as follows: (1) The method is high in efficiency because it combines advantages of rigid-plastic FEM and analytic method. (2) The method is satisfactory in accuracy, since the field variables used in the model is resulting from 3D rigid-plastic FEM solution, and the effects both of axial force and strain neutral axis shift have been included. (3) Research on multi-factor effects can be carried out using the method due to its advantage inheriting from rigid-plastic FEM. The method described here is also of general significance to other bending processes.

关键词: hin-walled tube , 回弹 , 数值解析方法 , 三维刚塑性有限

A Method of Obtaining Deformation Information by Tracing Deformation from Sections for 3D FE Simulation

Mei ZHAN , He YANG , Yuli LIU

材料科学技术(英文)

With the development of computer technology and finite element method, the priority research area of plastic forming has focused on 3D FE simulation of forming processes for components with complicated geometrical shape. These processes have complex deforming mechanism, and different sections have different deforming characteristics. Therefore, for making a simple, convenient, and practical analysis of its deforming law, how to obtain deformation information of key sections from the results of 3D FE simulation has become one of problems urgently to be solved. So, a method of obtaining deformation information by tracing deformation from sections for 3D FE simulation has been proposed. From the deformation information got by this method, the deformation law of key locations and the whole deforming body can be obtained. This method can also help to compare the result from FE simulation with that from physical modeling. Key procedures of this method have been presented in detail, and it has been tested by applying to 3D FE simulation of precision forging of the blade with a damper platform. The result shows that the method is practicable and reliable, and it can also be applied to 3D FE simulation of plastic forming processes of other components.

关键词: Plastic forming , null , null

MEI结构单元的介孔Ti-HMS-1的合成、表征及催化氧化性能

马乾志 , 郭杨龙 , 王艳芹 , 郭耘 , 张志刚 , 卢冠忠

无机材料学报 doi:10.3321/j.issn:1000-324x.2007.05.033

采用TS-1前驱体作硅源和钛源,以十二胺为模板剂,在中性和室温条件下合成了介孔含钛分子筛Ti-HMS-1.采用XRD、TEM、低温N2吸附、FT-IR和UV-Vis等方法对合成的分子筛进行了表征;以苯乙烯的催化氧化反应为模型反应,考察了合成的Ti-HMS-1的催化氧化性能.结果表明,Ti-HMS-1具有"worm-like"介孔结构,但长程有序度较低,孔壁部分含有MFI的次级结构单元,在373K沸水中水煮50h后,Ti-HMS-1仍能较好地保持原有的介孔结构,表明Ti-HMS-1具有较高的水热稳定性.进入分子筛骨架的钛原子为催化剂的活性中心,对于苯乙烯氧化反应,具有较高的催化活性,对产物的选择性与Ti-HMS接近.

关键词: Ti-HMS-1分子筛 , 合成 , 表征 , 苯乙烯氧化

Molecular dynamics study of atomic transport properties in rapidly cooling liquid copper

Journal of Chemical Physics

Based on Mei's embedded atom model [Mei , Phys. Rev. B 43, 4653 (1991)] molecular dynamics simulations have been performed to investigate the rapidly cooling processes of Cu. The atomic transport property, namely the self-diffusion coefficient, is computed in the liquid state, and the results near the melting point of Cu are in good agreement with experimental data and other computational values. The atom diffusion movements during the long period of relaxation have been also studied around the solidification temperature T-c. To describe the complex microstructural evolutions during the rapidly cooling processes and the long relaxation processes, the pair correlation function and the pair analysis technique are used. It is demonstrated that the crystallization of amorphous Cu is caused by the atomic diffusion. (C) 2004 American Institute of Physics.

关键词: transition-metals;computer-simulation;supercooled-liquid;model;fcc;potentials;diffusion

天然气井油管悬挂器腐蚀失效分析

刘守平 , 周上祺 , 王佳眉 , 任勤

腐蚀学报(英文)

用金相显微镜、扫描电镜、X射线衍射仪和X射线能谱仪对天然气井油管悬挂器腐蚀失效进行了检测分析,并对天然气井油管悬挂器用35CrMo钢进行了盐雾试验,结果表明,天然气中的水和CO2是引起腐蚀的主要介质,腐蚀产物主要是FeCO3,高速天然气冲刷和钢中的非金属夹杂加剧了腐蚀的速度. CORROSION FAILURE ANALYSIS OF AN OIL TUBE USED IN NATURAL GAS WELL LIU Shou-ping,ZHOU Shang-qi,WANG Jia-mei,REN Qin Chongqing University A failed oil tube used in natural gas well was examined by optical microscope,scanning electron microscope ,X-ray diffractometer and X-ray spectrometer.Corrosion behavior of 35CrMo steel samples of the oil tube were investigated by means of salt spray tests in the laboratory.The results show that CO2 and H2O are primary factors in the corrosion of oil tube.The corrosion product is FeCO3,non-metallic inclusions in the steel and erosion of natural gas fluid played an important role in accelerating the corrosion. oil tube; natural gas well; 35CrMo steel; failure analysis; corrosion

关键词: 悬挂器 , null , null , null

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