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Comparison of Grain Size in Plain Carbon Hot-Rolled Sheets Manufactured by CSP and Conventional Rolling Processing

ZHU Xue-song , ZHU Guo-hui , MAO Wei-min

钢铁研究学报(英文版)

Average grain size and grain size distribution in as hot-rolled SPHC, SPHD, and SPHE sheets manufactured by compact strip production (CSP) processing and traditional continuous casting and rolling (CCR) processing respectively were investigated by quantitative metallographic method. The results show that the average grain size and distribution width of grain size in sheets manufactured by CSP processing was obviously larger than that by CCR processing. It was analyzed that multi-phase transformation and high reduction ratio in CCR processing resulted in refining grain size, which would be dominant reason for controlling grain size. In plain carbon steels such as SPHC, SPHD and SPHE, the effect of fine precipitation in CSP on behavior of deformation and recrystallization of austenite during rolling, and consequent refinement of grain size seem not to be as important as the effect of re-heating and roughing in CCR processing. Homogenizing in re-heating and refining grain size in roughing in CCR processing would refine final grain size and also make grain size homogenized. Very coarse grain size would result in mixed grain size, large distribution width of grain size due to interaction of static and dynamic recrystallization in CSP processing.

关键词: CSP , CCR , hot-rolled plate , grain size

DLC膜厚度对镁基表面DLC/MAO复合膜层性能的影响

杨巍 , 汪爱英 , 柯培玲 , 代伟 , 张学谦

材料工程 doi:10.3969/j.issn.1001-4381.2012.04.019

采用线性离子束沉积技术于AZ80镁合金微弧氧化(MAO)陶瓷层表面沉积不同厚度的类金刚石碳(DLC)膜,形成DLC/MAO复合膜层.对比研究4种膜基系统的表面结构特征、力学性能以及摩擦学性能差异.结果表明:随DLC膜厚度增加,复合膜层表面微孔数量减少,孔径减小,但凹凸不平趋势增加,且DLC膜表面颗粒特征更加明显,表现为DLC-80min/MAO/AZ80膜基系统具有最小的表面粗糙度,最大的硬度H、弹性模量E及H/E值;不同厚度DLC/MAO/AZ80膜基系统平均摩擦因数较MAO/AZ80显著降低;DLC膜厚度增加导致3种复合膜基系统的表面微观结构改变,使得摩擦因数与磨痕形貌存在差异;各膜基系统表面磨痕处均形成了Fe的转移层,由于表层DLC膜“裸露”的大量C对磨损界面具有很好的润滑作用,而使得镁合金基体获得有效保护.

关键词: 镁合金 , 微弧氧化 , 类金刚石碳膜 , 微观结构 , 性能

磁场强度和沉积时间对AZ31B镁合金表面MAO/Ti涂层结构及性能的影响

崔学军 , 刘春海 , 杨瑞嵩 , 李明田 , 林修洲

中国有色金属学报

通过微弧氧化和多弧离子镀两种等离子体技术,在AZ31B镁合金表面制备MAO/Ti复合涂层.采用SEM、EDS、XRD、电化学等手段表征涂层的形貌、元素组成、物相结构及其在3.5% NaCl(质量分数)溶液中的腐蚀行为.结果表明:随着磁场电流从0A增加到20 A, 30 min沉积的MAO/Ti涂层表面大尺寸熔滴粒子数量逐渐减少,真空室温度由128℃增加到192℃;10A磁场电流作用下,当沉积时间由30 min延长到120 min时,真空室温度迅速增加,MAO/Ti涂层表面呈现微裂纹,表面液体熔滴粒子的数量增加;无外加磁场时,随着沉积时间从30min延长到120 min,MAO/Ti涂层表面呈现大量球形熔滴颗粒,Ti镀层厚度逐渐增加并完全覆盖MAO膜;多弧离子镀过程未改变MAO镁合金的主要物相结构;MAO/Ti涂层ψcorr正移,Jcorr降低.外加轴向磁场,过滤带电以及中性大颗粒粒子,有利于致密化镀层,但提高弧斑运动速度,升高阴极靶温度,增加靶材的液滴数量,必须加以控制;Ti镀层提高了MAO膜对镁合金基体的腐蚀防护能力,但仍有待于通过工艺调整致密化镀层,进一步强化MAO/Ti涂层的综合性能.

关键词: 镁合金 , 涂层 , 微弧氧化 , 物理气相沉积 , , 耐蚀性

The preparation and corrosion behaviors of MAO coating on AZ91D with rare earth conversion precursor film

Applied Surface Science

A novel kind of micro-arc oxidation (MAO) coating was prepared on magnesium alloy surface coated with rare earth conversion film (RE-film) in an alkaline aluminum oxidation electrolyte by AC power source. Inspection of scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared (FTIR) microspectroscopy, the structure and composition of MAO coating formed on AZ91D with RE-film under different applied voltages were investigated and the performance of the optimized MAO coating compared with the MAO coating directly formed on magnesium alloy. As the pretreatment of magnesium alloy with RE-film, the cerium oxides can be incorporated into the MAO coatings, reduce porosity of the MAO coating surface and enhance the thickness of MAO coating. These structure features and the cerium oxides incorporated into the MAO coating result in greatly improved corrosion resistance. Base on electrochemistry impedance spectroscopy (EIS) measurement, the electronic structure and composition analysis of the MAO coating, a double-layer structure, with a compact inner layer and a porous outer layer, of the coating was proposed for understanding its corrosion process. (C) 2010 Elsevier B.V. All rights reserved.

关键词: Magnesium alloy;Rare earth conversion film;Micro-arc oxidation;Porosity;az31 magnesium alloys;micro-arc oxidation;mg-al alloys;electrolyte;resistance;cerium;phosphate

Product/metal ratio (PMR): A novel criterion for the evaluation of electrolytes on micro-arc oxidation (MAO) of Mg and its alloys

Science China-Technological Sciences

Product/metal ratio (PMR) was introduced as a novel criterion for the evaluation of electrolytes on micro-arc oxidation (MAO) of Mg and its alloys. The criterion initially sprang from Pilling-Bedworth ratio (PBR), focused on the roles of electrolytes for the compactness of the fabricated coatings, and took attention on properties of reactants/products during MAO. Meanwhile, based on our experiments as well as the results from literatures, the effects of electrolyte additives on morphologies and compositions of the fabricated MAO coatings of Mg alloys were exploited for verification and supplement of the initial criterion. In combination of the initial PMR criterion and experimental verification, PMR could be represented by special mode (PMR (s)=V (oxide products)/V (alloy substrates)) and general mode (PMR (g)= PMR (s)+ PMR (d)). The ideal PMR (s) should be between 1 and 2, while PMR (d) is related to the coating deposition during MAO. PMR (d) is a supplement to PMR (s) when the effect of the overlaying property (O) of the coatings and the effective deposition (D) of electrolyte composites are considered (PMR (d)=f(O, D). O is related to the melting point (MP) and boiling point (BP) of the MAO products. D is related to the effective reactions between alloy substrates and electrolytes during MAO.

关键词: micro-arc oxidation;Mg alloys;Pilling-Bedworth ratio;product/metal;ratio;az91d magnesium alloy;electrochemical corrosion behavior;silicate-containing electrolytes;ceramic coatings;potassium fluoride;resistance;films;surface;microstructure;technology

Electrochemical corrosion behavior of composite coatings of sealed MAO film on magnesium alloy AZ91D

Electrochimica Acta

Protective composite coatings were prepared on magnesium alloy AZ91D by micro-arc oxidation (MAO) treatment plus a top coating with sealing agent using multi-immersion technique under low-pressure conditions. The corrosion resistance of AZ91D alloy with composite coatings was superior evidently to that with merely MAO film. SEM observations revealed that the sealing agent was integrated with MAO film by physically interlocking; therewith covered uniformly the surface as well as penetrated into pores and rnicro-cracks of MAO film. The anti-corrosion properties in 3.5% NaCl solution of the composite coatings were evaluated by using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements. Based on the results of chronopotentiometric (E similar to t) and EIS measurements for long time immersion in 3.5% NaCl solution, appropriate equivalent circuits for the composite coatings system were proposed. It follows that due to the blocking effect of the sealing agent in pores and cracks in MAO film, the composite coatings can suppress the corrosion process by holding back the transfer or diffusion of electrolyte and corrosion products between the composite coatings and solution during immersion. (c) 2005 Elsevier Ltd. All rights reserved.

关键词: composite coatings;MAO film;sealing;magnesium alloy AZ91D;EIS;micro-arc oxidation;impedance spectroscopy;interfacial factors;phosphate coatings;alkaline-solutions;aluminum-alloys;nacl solution;anodic films;mg alloys;part 2

氮气流量对AZ31B镁合金表面MAO/TiN涂层性能的影响

崔学军 , 魏劲松 , 宁闯明 , 金永中 , 林修洲

中国表面工程 doi:10.11933/j.issn.1007-9289.20160917001

为了提高镁合金的装饰性及耐腐抗磨性能,采用微弧氧化(MAO)和多弧离子镀技术制备了MAO/TiN复合涂层.利用SEM、XRD、纳米压痕仪及电化学工作站等考察氮气(N2)流量对涂层结构及性能的影响.结果表明:随着N2流量的增加,TiN涂层的颜色由淡黄色到金黄色再到红黄色变化,涂层表面的熔滴粒子数量增多,大尺寸颗粒数量减少,膜层更致密;涂层硬度和耐腐抗磨性能先增大后降低;当N2流量为130 mL/min时,涂层表现出较高的硬度(13.6 GPa)、较低的磨损量(0.8 mg)和自腐蚀电流密度(约1.6 μA/cm2).N2流量通过控制涂层中N/Ti原子的比例决定了涂层的颜色、微结构、物相组成及性能,涂层内部的孔隙、微裂纹等结构缺陷是导致涂层耐腐抗磨性能较差的关键因素.

关键词: 镁合金 , 微弧氧化 , 多弧离子镀 , 氮化钛 , 装饰涂层

The effect of phosphate on MAO of AZ91D magnesium using AC power source

Materials and Corrosion-Werkstoffe Und Korrosion

A rapid and convenient anodization technology with AC power source to obtain the MAO films formed on magnesium alloy AZ91D in phosphate bath (base electrolyte + Na3PO4) with or without aluminate and silicate was studied. The corrosion resistance of the anodic films was studied by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization techniques and the microstructure and composition of films were examined by SEM and XRD. The results show that Na3PO4 can promote the occurrence of sparking during the MAO process, while abundant heat generated by sparking might enhance the formation of the glassy phase of the compound when the electrolyte contains the additives of NaAlO2 and Na2SiO3 simultaneously. The optimized MAO film is ivory-white smooth by naked eye, while presents porous and microcracks in microscopic scale. The anodic film formed in the alkaline solution with optimized parameters possesses superior corrosion resistance by electrochemical test. The XRD pattern shows that the components of the anodized film consist of MgO, MgAlO2, and MgSiO3. No oxide crystal with P element can be found.

关键词: micro-arc oxidation;electrochemical impedance spectroscopy;koh-aluminate solutions;corrosion protection;ceramic coatings;alloys;anodization;parameters;resistance;behavior

THEREVERSSE TRANSFOR MATION OF THE STERSS INDUCEDεMIN FE 17MN 10CR 5SI 4NIALLOY

Q.S. Liu1 , 2 , 3) , L.C. Zhao3) , G.X. Dong2) and N.J. Gu1) 1) Heibei University of Technology , Tianjin 300130 , China 2) Tianjin Institute of Technology , Tianjin 300191 , China 3) Harbin University of Technology , Harbin 150001 , China

金属学报(英文版)

Theconstruction changinginthereversetransformation ofthestress induced εMin Fe 17 Mn 10 Cr 5 Si 4 Ni alloy is carefully inspected in transmission electron microscope, and then stress induced εM procedure of reverse transformation is analyzed. The behavior of reverse transformationisdissimilar when the organization of εMis different. The reversetransfor mation ofεM withtheshapeofsingle plateandstripisrelativelyeasy,anditsreversibilityincrystallographiciseasilytocarryout,fortheεM with multilayerstructure,thereversetrans formationtakes placein isolatedlayers, fortheεMthat grows well,thereversetransforma tion isrelatively difficult becauseofthe ductile harmonization between itsinternalorganiza tion structures.

关键词: stress induced εM , null , null

双-(β-酮萘胺)镍(Ⅱ)/MAO催化剂体系催化苯乙烯聚合

刘永明 , 贺晓慧 , 陈义旺 , 伍青

催化学报

采用双-(β-酮萘胺)镍(Ⅱ)为主催化剂,以甲基铝氧烷(MAO)为助催化剂,在甲苯溶剂中进行了苯乙烯聚合实验,并考察了聚合温度、Al/Ni摩尔比、单体浓度和聚合时间等因素对聚合反应的影响. 结果表明,双-(β-酮萘胺)镍(Ⅱ)/MAO催化剂显示出很高的催化活性,可催化苯乙烯聚合得到中等分子量和分子量分布较窄(Mw/Mn<1.6)的聚苯乙烯. 采用核磁共振氢谱、核磁共振碳谱、傅里叶变换红外光谱、差示扫描量热法和广角X射线衍射技术对聚合产物进行了表征. 结果表明,所得聚合物为无规聚苯乙烯.

关键词: , 络合物 , 后过渡金属催化剂 , 苯乙烯 , 聚合 , 聚苯乙烯

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