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Dome Combustion Hot Blast Stove for Huge Blast Furnace

ZHANG Fu-ming , MAO Qing-wu , MEI Cong-hua , LI Xin , HU Zu-rui

钢铁研究学报(英文版)

In Shougang Jingtang 5500 m3 huge blast furnace (BF) design, dome combustion hot blast stove (DCHBS) technology is developed. DCHBS process is optimized and integrated, and reasonable hot blast stove (HBS) technical parameters are determined. Mathematic model is established and adopted by computational fluid dynamics (CFD). The transmission theory is studied for hot blast stove combustion and gas flow, and distribution results of HBS velocity field, CO density field and temperature field are achieved. Physical test model and hot trail unit are established, and the numeral calculation result is verified through test and investigation. 3-D simulation design is adopted. HBS process flow and process layout are optimized and designed. Combustion air two-stage high temperature preheating technology is designed and developed. Two sets of small size DCHBSs are adopted to preheat the combustion air to 520-600 ℃. With the precondition of BF gas combustion, the hot blast stove dome temperature can exceed 1420 ℃. According to DCHBS technical features, reasonable refractory structure is designed. Effective technical measures are adopted to prevent hot blast stove shell intercrystalline stress corrosion. Hot blast stove hot pipe and lining system are optimized and designed. After blowing in, the blast temperature keeps increasing, and the monthly average blast temperature reaches 1300 ℃ when burning single BF gas.

关键词: dome combustion hot blast stove , high blast temperature , ceramic burner , high temperature combustion air preheating , CFD

小角度直线反走样的改进Wu算法

李铂 , 周建江 , 夏伟杰 , 吴连慧

液晶与显示 doi:10.3788/YJYXS20142904.0605

直线是机载座舱显示画面中最基本的图元,其显示质量对于整个画面的显示效果影响较大,尤其是小角度下直线显示的“麻花”现象一直是影响显示效果的关键问题之一.为了提高小角度下直线的显示效果,本文提出了一种基于Wu算法的亮度渐变改进算法.该算法通过渐进地展现直线从轴方向上的亮度变化过程,减少亮度畸变,有效地改进了显示效果.通过Matlab仿真和FPGA实现,验证了该算法反走样后的小角度直线显示效果明显优于其他算法,而且结合中点画线法后,绘制时间与Wu算法相当.同时该算法还可改善大角度直线和圆弧的显示效果,消除了大角度直线的边缘锯齿,解决了圆弧在小角度部分的虚化问题.因此本文算法可用于对实时性和显示效果要求高的机载座舱显示系统,以缓解飞行员的视觉疲劳.

关键词: 座舱显示 , 反走样 , 改进Wu算法 , 小角度 , FPGA实现

基于Wu反走样的三角形光栅化边缘反走样算法

吴连慧 , 周建江 , 夏伟杰 , 陈雅雯

液晶与显示 doi:10.3788/YJYXS20153001.0163

对于光栅化的三角形,其边缘存在明显的锯齿现象,因此需要进行反走样处理.基于Wu直线反走样算法的思想,考虑了水平直线外侧直接添加插值点的算法和三角形三边外侧反走样的算法.综合两者的优点,在绘制光栅化的三角形的同时,边缘叠加Wu反走样直线,并考虑背景像素灰度值的作用.结果表明,改进的三角形光栅化的边缘反走样算法有效提高了三角形光栅化后边缘的显示效果,该算法计算量小,便于FPGA实现,可用于对图形显示质量要求很高的机载显示系统.

关键词: 反走样 , Wu算法 , 光栅化 , FPGA

The preparation and corrosion behaviors of MAO coating on AZ91D with rare earth conversion precursor film

Applied Surface Science

A novel kind of micro-arc oxidation (MAO) coating was prepared on magnesium alloy surface coated with rare earth conversion film (RE-film) in an alkaline aluminum oxidation electrolyte by AC power source. Inspection of scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared (FTIR) microspectroscopy, the structure and composition of MAO coating formed on AZ91D with RE-film under different applied voltages were investigated and the performance of the optimized MAO coating compared with the MAO coating directly formed on magnesium alloy. As the pretreatment of magnesium alloy with RE-film, the cerium oxides can be incorporated into the MAO coatings, reduce porosity of the MAO coating surface and enhance the thickness of MAO coating. These structure features and the cerium oxides incorporated into the MAO coating result in greatly improved corrosion resistance. Base on electrochemistry impedance spectroscopy (EIS) measurement, the electronic structure and composition analysis of the MAO coating, a double-layer structure, with a compact inner layer and a porous outer layer, of the coating was proposed for understanding its corrosion process. (C) 2010 Elsevier B.V. All rights reserved.

关键词: Magnesium alloy;Rare earth conversion film;Micro-arc oxidation;Porosity;az31 magnesium alloys;micro-arc oxidation;mg-al alloys;electrolyte;resistance;cerium;phosphate

Product/metal ratio (PMR): A novel criterion for the evaluation of electrolytes on micro-arc oxidation (MAO) of Mg and its alloys

Science China-Technological Sciences

Product/metal ratio (PMR) was introduced as a novel criterion for the evaluation of electrolytes on micro-arc oxidation (MAO) of Mg and its alloys. The criterion initially sprang from Pilling-Bedworth ratio (PBR), focused on the roles of electrolytes for the compactness of the fabricated coatings, and took attention on properties of reactants/products during MAO. Meanwhile, based on our experiments as well as the results from literatures, the effects of electrolyte additives on morphologies and compositions of the fabricated MAO coatings of Mg alloys were exploited for verification and supplement of the initial criterion. In combination of the initial PMR criterion and experimental verification, PMR could be represented by special mode (PMR (s)=V (oxide products)/V (alloy substrates)) and general mode (PMR (g)= PMR (s)+ PMR (d)). The ideal PMR (s) should be between 1 and 2, while PMR (d) is related to the coating deposition during MAO. PMR (d) is a supplement to PMR (s) when the effect of the overlaying property (O) of the coatings and the effective deposition (D) of electrolyte composites are considered (PMR (d)=f(O, D). O is related to the melting point (MP) and boiling point (BP) of the MAO products. D is related to the effective reactions between alloy substrates and electrolytes during MAO.

关键词: micro-arc oxidation;Mg alloys;Pilling-Bedworth ratio;product/metal;ratio;az91d magnesium alloy;electrochemical corrosion behavior;silicate-containing electrolytes;ceramic coatings;potassium fluoride;resistance;films;surface;microstructure;technology

Electrochemical corrosion behavior of composite coatings of sealed MAO film on magnesium alloy AZ91D

Electrochimica Acta

Protective composite coatings were prepared on magnesium alloy AZ91D by micro-arc oxidation (MAO) treatment plus a top coating with sealing agent using multi-immersion technique under low-pressure conditions. The corrosion resistance of AZ91D alloy with composite coatings was superior evidently to that with merely MAO film. SEM observations revealed that the sealing agent was integrated with MAO film by physically interlocking; therewith covered uniformly the surface as well as penetrated into pores and rnicro-cracks of MAO film. The anti-corrosion properties in 3.5% NaCl solution of the composite coatings were evaluated by using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements. Based on the results of chronopotentiometric (E similar to t) and EIS measurements for long time immersion in 3.5% NaCl solution, appropriate equivalent circuits for the composite coatings system were proposed. It follows that due to the blocking effect of the sealing agent in pores and cracks in MAO film, the composite coatings can suppress the corrosion process by holding back the transfer or diffusion of electrolyte and corrosion products between the composite coatings and solution during immersion. (c) 2005 Elsevier Ltd. All rights reserved.

关键词: composite coatings;MAO film;sealing;magnesium alloy AZ91D;EIS;micro-arc oxidation;impedance spectroscopy;interfacial factors;phosphate coatings;alkaline-solutions;aluminum-alloys;nacl solution;anodic films;mg alloys;part 2

The effect of phosphate on MAO of AZ91D magnesium using AC power source

Materials and Corrosion-Werkstoffe Und Korrosion

A rapid and convenient anodization technology with AC power source to obtain the MAO films formed on magnesium alloy AZ91D in phosphate bath (base electrolyte + Na3PO4) with or without aluminate and silicate was studied. The corrosion resistance of the anodic films was studied by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization techniques and the microstructure and composition of films were examined by SEM and XRD. The results show that Na3PO4 can promote the occurrence of sparking during the MAO process, while abundant heat generated by sparking might enhance the formation of the glassy phase of the compound when the electrolyte contains the additives of NaAlO2 and Na2SiO3 simultaneously. The optimized MAO film is ivory-white smooth by naked eye, while presents porous and microcracks in microscopic scale. The anodic film formed in the alkaline solution with optimized parameters possesses superior corrosion resistance by electrochemical test. The XRD pattern shows that the components of the anodized film consist of MgO, MgAlO2, and MgSiO3. No oxide crystal with P element can be found.

关键词: micro-arc oxidation;electrochemical impedance spectroscopy;koh-aluminate solutions;corrosion protection;ceramic coatings;alloys;anodization;parameters;resistance;behavior

DLC膜厚度对镁基表面DLC/MAO复合膜层性能的影响

杨巍 , 汪爱英 , 柯培玲 , 代伟 , 张学谦

材料工程 doi:10.3969/j.issn.1001-4381.2012.04.019

采用线性离子束沉积技术于AZ80镁合金微弧氧化(MAO)陶瓷层表面沉积不同厚度的类金刚石碳(DLC)膜,形成DLC/MAO复合膜层.对比研究4种膜基系统的表面结构特征、力学性能以及摩擦学性能差异.结果表明:随DLC膜厚度增加,复合膜层表面微孔数量减少,孔径减小,但凹凸不平趋势增加,且DLC膜表面颗粒特征更加明显,表现为DLC-80min/MAO/AZ80膜基系统具有最小的表面粗糙度,最大的硬度H、弹性模量E及H/E值;不同厚度DLC/MAO/AZ80膜基系统平均摩擦因数较MAO/AZ80显著降低;DLC膜厚度增加导致3种复合膜基系统的表面微观结构改变,使得摩擦因数与磨痕形貌存在差异;各膜基系统表面磨痕处均形成了Fe的转移层,由于表层DLC膜“裸露”的大量C对磨损界面具有很好的润滑作用,而使得镁合金基体获得有效保护.

关键词: 镁合金 , 微弧氧化 , 类金刚石碳膜 , 微观结构 , 性能

碳酸钙粒子增韧高密度聚乙烯的脆韧转变——Wu氏增韧理论聚合物共混物脆韧转变判据的适用条件

胡跃鑫 , 冯玉林 , 姜伟

应用化学 doi:10.3724/SP.J.1095.2011.00521

采用不同尺寸的碳酸钙粒子增韧高密度聚乙烯,研究了不同温度下共混体系的临界粒子间距与碳酸钙粒子尺寸和含量之间的关系,确定了温度是Wu氏增韧理论临界粒子间判据适用性的重要影响因素.结果表明,在17℃下,临界粒子间距与碳酸钙粒子的尺寸和含量无关,该条件下Wu氏增韧理论临界粒子间距判据是适用的;而随着温度的升高,发现临界粒子间距依赖于碳酸钙粒子的尺寸,表明高温条件下,Wu氏增韧理论临界粒子间距判据不再适用.

关键词: 聚合物增韧 , 粒子间距 , 脆韧转变

双-(β-酮萘胺)镍(Ⅱ)/MAO催化剂体系催化苯乙烯聚合

刘永明 , 贺晓慧 , 陈义旺 , 伍青

催化学报

采用双-(β-酮萘胺)镍(Ⅱ)为主催化剂,以甲基铝氧烷(MAO)为助催化剂,在甲苯溶剂中进行了苯乙烯聚合实验,并考察了聚合温度、Al/Ni摩尔比、单体浓度和聚合时间等因素对聚合反应的影响. 结果表明,双-(β-酮萘胺)镍(Ⅱ)/MAO催化剂显示出很高的催化活性,可催化苯乙烯聚合得到中等分子量和分子量分布较窄(Mw/Mn<1.6)的聚苯乙烯. 采用核磁共振氢谱、核磁共振碳谱、傅里叶变换红外光谱、差示扫描量热法和广角X射线衍射技术对聚合产物进行了表征. 结果表明,所得聚合物为无规聚苯乙烯.

关键词: , 络合物 , 后过渡金属催化剂 , 苯乙烯 , 聚合 , 聚苯乙烯

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