H.W.Liu 1)
,
H.Ding 2) and J.Z.Cui 2) 1) School of Mechanical Engineering
,
Shenyang University
,
Shenyang 110044
,
China 2) School of Materials & Metallurgy
,
Northeastern University
,
Shenyang 110006
,
China
金属学报(英文版)
Porthole dies are important tools in extrusion process to produce hollow sections and the life of the dies counts for the cost of products. In this work, the finite element method was adopted to analyze a particular porthole die to produce hollow rectangle sections which are widely used in construction. The upper die was mainly studied. Because it is symmetrical, a quarter of the die was analyzed. The upper die was divided into 2199 elements with 3018 nodes. Elements were produced by four steps and the geometric shape of the die could be well simulated. The boundary condition was given according to the shape of the welding chamber and an empirical average extrusion stress was adopted, which was 210N/mm 2. Three-dimensional equivalent stresses were received. The original porthole die studied had obvious stress concentration and the stress distribution was very inhomogeneous, which would heavily affect the die life. A new design was proposed in which the portholes were rearranged and their shape and dimension were changed. According to the finite element analysis, the stress distribution of the improved die was quite homogeneous and the stress concentration was lessened.
关键词:
section extrusion
,
null
,
null
H.W.Liu 1)
,
H.Ding 2) and J.Z.Cui 2) 1) School of Mechanical Engineering
,
Shenyang University
,
Shenyang 110044
,
China 2) School of Materials & Metallurgy
,
Northeastern University
,
Shenyang 110006
,
China
金属学报(英文版)
The samples obtained by Finite Element Method (FEM) simulation for section extrusion process have been trained on BP Neural Networks. The mapping relationsbetween die's geometrical parameters and energetic parameters, such as stress and strain generated in the die are established. The extrusion process model and its expert system are also determined. The excellent expansibility this system possesses provides a new prospect for the future development of expert system for section extrusion dies.
关键词:
BP neural networks
,
null
,
null
,
null
王健
,
袁亮
,
胡锐
,
张铁邦
,
李金山
稀有金属材料与工程
对有无La元素的Ni-20Cr-18W-1Mo基高温合金进行了1373 K/100h的等温氧化试验,分别采用扫描电镜(SEM),X射线能谱(EDX)和X射线衍射(XRD)分析了氧化试样的氧化膜表面和截面形貌特征.结果表明,La元素的添加能够极大地提高基体和氧化膜之间的结合力,使得Ni-20Cr-18W-1Mo基高温合金在1373 K时的抗氧化性提高,相比于未添加La元素的Ni-20Cr-18W-1Mo基高温合金,添加La元素的高温合金具有更小的抛物线氧化速率常数κ”和较弱的氧化膜剥落,同时,形成的表面氧化膜更加致密纤细.
关键词:
Ni-20Cr-18W-lMo基高温合金
,
氧化
,
La
,
氧化膜
,
抛物线速率常数
谢慕华
,
丁志福
,
李瑞
材料导报
采用高温固相法合成Li1-xNb1-xW1+xO6 (x=0.1,0,-0.1),通过H+交换制备出相应的固体酸H1-x-Nb1-xW1+xO6.采用XRD和FT-IR技术表征固体酸的物相和层板骨架结构,NH3-TPD方法表征其酸性特征.结果表明,3种酸样品的物相相同,但它们的主晶面(002)面间距略有变化.与HNbWO6中的NbO6和WO6八面体结构单元相比,H0.9Nb0.9 W1.1O6和H1.1 Nb1.1 W0.9 O6中的NbO6和WO6八面体发生变形.3种酸样品均有两种不同强度的酸位,它们的弱酸位强度基本相等,强酸位强度大小顺序为HL1 Nb1.1W0.9O6 ＞H0.9 Nb0.9 W1.1 O6＞ HNbWO6,两种酸位的酸量大小顺序均为H1.1 Nb1.1 W0.9 O6＞ HNbWO6＞ H0.9Nb0.9W1.1O6.
关键词:
层状化合物
,
铌钨酸
,
结构
,
酸性
张通和
,
吴瑜光
,
易仲珍
,
张旭
,
梁宏
,
马芙蓉
,
王晓妍
材料热处理学报
doi:10.3969/j.issn.1009-6264.2001.03.015
用多次扫描电位法研究了C和W单独及双注入H13钢对抗腐蚀特性的影响、抗腐蚀相生成的条件及其对抗腐蚀特性的作用,对改性机理进行了讨论.实验结果表明,碳、钨单独和双注入H13钢钨和碳可在注入层超饱和分布,特征为类高斯分布.双注入可在注入层中形成弥散的碳化钨WC和W2C、中间相Fe2W、铁钨碳化物FeW3C、Fe6 W6C和铁的碳化物Fe5C3,Fe3C,Fe2C等.其形状为丝状纳米相,丝状相沿样品法线生长.这种结构使注入层强化,增强了表面抗腐蚀特性;钨和碳双注入同时具有钨和碳单注入的优势,能更有效地提高H13钢的抗腐蚀性,随着W和C注入剂量的增加,抗腐蚀特性逐步增强;样品W5C5的Jp经55个周期腐蚀后,约为H13钢Jp的1/30.
关键词:
C和W注入
,
钢
,
抗腐蚀特性
,
电化学测量
王瑾
,
廖明
,
李斌
钢铁研究
在2008年重钢的探伤钢CDQ207生产中,钢中氢成为影响钢板探伤合格率的主要因素之一.通过加强合金烘烤、控制精炼环节原辅料水分等技术管理措施,强化LF过程w(H)控制,充分发挥LF精炼功能,确保了大部分炉次钢中w(H)控制在合理范围内.2009年1-10月探伤钢探伤综量合格率为95.93%,较好地完成了项目指标.
关键词:
探伤
,
控氢
,
LF
,
合金烘烤
赵峰
,
杨志懋
,
丁秉钧
稀有金属材料与工程
为节约Cr资源,提高CuCr触头材料的耐电击穿性能并满足其大规模生产的需要,根据W、Co的选择相强化作用, 以纯Cu、Cr块为原料, 采用Ar气保护熔炼法制备CuCr25W1Col触头合金,并对其性能进行研究.实验结果表明,该合金晶粒尺寸细小,含气量低,耐电压强度已达到常规触头材料的水平.
关键词:
CuCr触头材料
,
选择相强化
,
耐电压强度
郑军
,
周晖
,
杨拉毛草
,
张延帅
,
翟广泉
宇航材料工艺
doi:10.3969/j.issn.1007-2330.2015.01.015
采用非平衡磁控溅射技术在40Cr、9Cr18、GCr15、TC4及LY12等5种金属基体上沉积了钨掺杂含氢类金刚石(W-C:H)薄膜.采用Raman光谱仪、扫描电子显微镜、纳米硬度计及纳米划痕仪分别测试了薄膜的微结构、厚度、硬度及附着力,采用球-盘摩擦试验机及光学轮廓仪分别在干摩擦和PFPE脂润滑条件下评价了5种金属材料基体上薄膜的摩擦磨损性能.薄膜性能测试结果显示,该厚度为1μm的薄膜具有典型的类金刚石结构,硬度与弹性模量分别为11.56和128.34 GPa,附着力为645 mN;摩擦试验结果显示,在干摩擦条件下几种金属基体表面W-C:H薄膜的摩擦因数和磨损率差别比较显著,而在脂润滑条件下基体材料的影响较小;与干摩擦条件相比,脂润滑条件下薄膜的磨损可减少60％ ～75％;在干摩擦与脂润滑条件下,9Cr18与40Cr基体上的W-C:H薄膜摩擦体系分别具有最小的磨损率1.71×10-7 mm3/(N·m)及4.55×10-8 mm3/(N·m).
关键词:
W-C:H薄膜
,
摩擦学
,
PEPE润滑脂
,
力学性能
,
非平衡磁控溅射
K. Zhang
,
W.P. Shen
,
C.C. Ge
,
null
,
null
金属学报(英文版)
W / Cu functionally gradient materials (FGMs) containing 1% La2O3 and 1% TiC were prepared using graded sintering under ultra-high pressure (GSUHP). The specimens have been found to exhibit low porosity (11.57% and 11.35%, respectively). Shearing strength of the specimens between layers is good. Moreover, the specimens have still demonstrated good performance in testing thermal-shock resistance. When power density of laser is 200MWm-2, the specimens have been tested for thermal-shock resistance (1000 times); the specimens that contained 1% La2O3 were not subjected to damage, whereas those that contained 1% TiC began to crack. Finally, effect of additives on thermal-shock resistance was also preliminarily discussed.
关键词:
W/Cu
,
null
,
null
,
null
姚春发
,
李财富
,
刘志权
,
尚建库
无机材料学报
doi:10.3724/SP.J.1077.2011.00649
以无机盐为前驱体, 利用溶胶?凝胶法固溶合成了(1-x)Pb(Fe2/3W1/3)O3-xPb(Mg1/2W1/2)O3多铁性固溶体. XRD分析表明, 在0≤x≤1.0的掺杂范围内, 700℃煅烧所得产物都具有钙钛矿结构; x=0时得到的纯Pb(Fe2/3W1/3)O3为长程无序结构, x=1.0时可获得完全有序的纯Pb(Mg1/2W1/2)O3相, 其单胞为Pb(Fe2/3W1/3)O3单胞的2倍; 当0<x<1.0时, (1-x)Pb(Fe2/3W1/3)O3-xPb(Mg1/2W1/2)O3固溶体也为有序结构, 出现1/2 (111)及1/2 (311) XRD衍射峰, 且强度随掺杂系数x的升高逐渐增大. TEM分析证实, 煅烧产物为具有钙钛矿结构的单相固溶体, 而非两相复合物; 固溶相形貌以立方颗粒为主, 随掺杂量增加其晶胞常数线性增大, 而晶粒尺寸先减小后变大. 性能测试发现, 固溶相的磁学性能随x的增加而逐渐下降, 起因于抗磁性的Pb(Mg1/2W1/2)O3破坏了Pb(Fe2/3W1/3)O3原有的价键结构所致.
关键词:
多铁性材料
,
perovskite
,
Sol-Gel
,
ordering
,
magnetic property
