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MODEL FOR INFILTRATION KINETICS OF LIQUID METALS AND ITS APPLICATION

XIA Zhenhai Hebei Institute of Technology , Tianjin , ChinaMAO Zhiying ZHOU Yaohe Northwestern Polytechnical University , Xi'an , China Doctor , Faculty of Foundry , Department of Mechanical Engineering No.2 , Hebei Institute of Technology , Tianjin 300132 , China

金属学报(英文版)

On the basis of fluid kinetics,a model for infiltration kinetics of liquid metals into fibre pre- fabricated composite has been proposed.The infiltration processing,together with the measurements of infiltrating velocity and permeability,for the C fibre-reinforced Al matrix composites have been studied.The model proposed seems to be in good agreement with the ex- perimental results.Two different infiltration modes,uniform and non-uniform,were found and a new technique was suggested.Thus,the quality composites of C fibre-reinforced Al may be made under low pressure regardless of non-wettability of liquid metal to the fibres.

关键词: liquid metal , null , null

GRAPHITE NUCLEI IN CAST IRON UNDER INOCULATION TREATMENT

WAMG Chunqi YANG Jiguang Tianjin University , Tianjin , China associate professor , Faculty of Foundry , Tianjin University.Tianjin 300072 , China

金属学报(英文版)

Melted cast iron was inoculated by FeSi,then quenched to interrupt the dissolution, the non-metallic inclusions,in which the graphite phase was already occured,formed in the dissolution region,They dissolved into the melt soon,but the inclusions coated by graphite could exist for along time.The function of inoculant is to create an undercooling solution for carbon,thereby the non-metallic inclusions in the solution may be activated as the nuclei for graphite.

关键词: inoculation , null , null

EFFECT OF NITROGEN ON MATRIX STRUCTURE OF GRAY CAST IRON

ZHAI Qijie HU Hanqi University of Science and Technology Beijing , China associate professor , Faculty of Foundry , University of Science and Technology Beijing , Beijing 100083 , China

金属学报(英文版)

Effect of nitrogen on matrix structure of 3 different varieties of gray cast iron,i.e., sub-eutectic Fe-C-Si,near-eutectic Fe-C-Si and Fe-C-Si-Mn,has been investigated. The eutectie colony structure of gray cast iron may be refined,the pearlite content increased and the micro-hardness of pearlite and ferrite raised with an addition of nitrogen.The influ- ence of nitrogen on the transformation temperature of the equilibrium and non-equilibrium phases,as well as,the solution of nitrogen in ferrite and cementite seem to be the major rea- sons to strengthening the matrix structure of gray cast iron.

关键词: nitrogen , null , null , null , null

NUMERICAL SIMULATION OF CASTING PROCESS

L.L. Chen , R.X. Liu and H.T. Lin College of Materials Science and Engineering , Huazhong University of Science and Technology , Wuhan 430074 , China

金属学报(英文版)

In this paper, the development status of casting numerical simulation technology is introduced. In additional, mathematical model, solution method, initial condition, boundary condition and defect predicting scheme of foundry process are also analyzed, which include the mold filling process, solidification process and the process coupling fluid flow with heat transfer. Finally, a practical casting is taken out to show how to predict defects and optimize foundry process with numerical simulation technology.

关键词: foundry , null , null , null , null

SOLUBILITY OF NITROGEN IN MOLTEN GRAY CAST IRON

ZHAI Qijie , HU Hanqi , University of Science and Technology Beijing , Beijing , China HU Hanqi , Professor , Faculty of Foundry , University of Science and Technology Beijing , Beijing 100083 , China

金属学报(英文版)

The expressions of the dependence of nitrogen solubility in molten gray cast iron on the temperature and composition of the melt were proposed under the condition of foundry practice. Three gray cast iron specimens with different compositions were examined in good agreement with the derived expression.

关键词: gray cast iron , null , null

Pattern Recognition of Thermal Analysis Cooling Curves and Quality Evaluation of Melt Cast Alloys

Yanxiang LI , Xiao HU , Xuerong XU

材料科学技术(英文)

The development of thermal analysis techniques for evaluation of cast alloy melt quality and its current applications in the foundry were reviewed. The characteristics of the current thermal analysis techniques were analyzed. A new comprehensive method for cooling curve recognition has been proposed. The evaluation of cast alloy melt quality was realized.

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CALCULATION OF THE DAMPING OF THE Zn-27Al ALLOY BASED ON THE MICRO INTERFACE SLIDING MODEL

Y.Z. Zhao* , Q. Gao , Y.C. Liu

金属学报(英文版)

The microstructures of the Zn-27Al alloy after modification, solid-solution treatment, and natural aging were studied. It was clarified why the damping properties of Zn-27Al alloys, after treatment, had advanced most on the basis of analyzing the microstructures. Approximate expressions have been educed, which can be used to quantificationally work out the damping of the Zn-27Al alloy on the basis of the micro interface sliding model. By comparing the testing damping properties of the foundry Zn-27Al alloys and the Zn-27Al alloys after modification, solid solution, and natural aging, it was shown that the expressions were rational.

关键词: modification , 固溶时效 , 阻尼机理 , 微观界面滑动模型

Study and Application of Mold Filling Simulation of Shaped Castings

Baicheng LIU , Wei QIU , Houfa SHEN , Zhiqiang GAO (Dept. of Mechanical Engineering , Tsinghua University Beijing 100084 , China)

材料科学技术(英文)

In this paper, an algorithm for simulating fluid flow and heat transfer for mold filling of shaped castings is presented. The main features of the algorithm include: 1) a simple but practical technique based on VOF method to determine free surface, 2) an explicit scheme of enthalpy to solve the energy equation more efficiently, and 3) an effective treatment to modify the flux deviation due to pressure iteration. In order to verify these methods, well controlled experiments have been repeatedly done with both water analog and gray iron pouring experiments to record the flow patterns and temperature variations. The calculated results are in accordance with the experimental ones. For the applications, the simulated initial temperature distribution right after mold filling was used to analyse subsequent solidification and to predict shrinkage defects.Actual castings were poured and tested in a foundry plant. The reuslts show that the defects predication with considering fluid flow effects is more precise than that without considering the effects.

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