Y. P. Kathuria (Laser X Co. Ltd. Chick - shi Aichi - ken 472
,
Japan)
金属学报(英文版)
With the established technique of laser in science and industry, its applications hare become diversified in the automotive welding.Two potential lasers CO2 and Nd - YAG operating in the i. r. region hare been applied in various demains covering different spectrum of welding,ranging from dissimilar matal to aluminium alloy welding.These lasers considered as thermal processing tools offers an advantage of the keyhole welding offered by the electron beam where the energy is transferred from the surface by the keyhole formation. with the incorporation of these lasers as a flexible thermal processing tool,it has become essential to use them optimally through feedback with planning and constructional rules.Based upon the modulation and duty cycle variation,a simulation technique is demonstrated which enable us to estimate the processing results and determine the characterisitcs of the fabricated part. From the giv- en provess parameters such as haer power, focus radius,processing speed /interaction time and materi- al characteristics, one can optimize the welding condition etc. through the simulation process. In the present work the laser simulation process in welding were carried out with Al- alloy A 5052 of various thickness by using a multiwave high power Nd - YAC lasers.The simulated weld conditions resulted in better utility of the lasers with increased efficiency and better quality. The use of simuation method helped in the designing and prediction of welding technology, which reduced the rejection rate as well as the cost of production.
关键词:
easer beam welding
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null
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null
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null
Science and Technology of Welding and Joining
A numerical modelling of the welding arc and weld pool is established for moving argon shielded gas tungsten arc welding to systematically investigate the effect of the active element oxygen and the welding parameters on the Marangoni convection and the weld shape using FLUENT software. The different welding parameters will change the temperature distribution and gradient on the pool surface, and affect the strength of Marangoni convection and the weld shape. Under high oxygen content, the weld depth/width (D/W) ratio substantially depends on the welding parameters. A high welding speed or large electrode gap (arc length) will make the weld D/W ratio decrease. The weld D/W ratio initially increases and then remains constant around 0.5 with the increasing welding current. When the oxygen content is lower, the weld D/W ratio decreases with the increasing welding current. However, the weld D/W ratio is not sensitive to the welding speed or electrode gap. The predicted weld D/W ratio agrees well with the experimental results.
关键词:
Numerical simulation;Oxygen;Welding parameter;Marangoni convection;Weld shape;type-304 stainless-steel;marangoni convection;activating flux;flow;patterns;oxide fluxes;gta;penetration;metal;shape;oxygen
H. Y. Zhao
,
A. L. Lu
,
Q. Y. Shi and F. Yan (Welding Division
,
Department of Mechanical Engineering
,
Tsinghua University
,
Beijing 100084
,
China)
金属学报(英文版)
T-joints are widely used in ship manufacturing and other welding structures.The welding residual stress and deformation hare significant influence on failure and service life in welding structures.By us- ing of 3D thermal elasto - plastic FEM, the temperature fields,stress fields and deformation of weld- ing processes on T - joints are analyzed in this paper.The moving heat source is considered in the com- putation. Moreover, weld metal filling and multiple - pass welding are simulated using activate/deac- tivate ability.For avoiding "locking" in full integration elements of welding computation,the re- duced intergration elements are used in weld area.The nonlinear FEM analysis program MARC is used to complete the computations, as well as its user subroutines that are programmed to develop the special techniques needed in the simulation of welding process.Some different welding procedures are com- pared, and the welding residual stress and deformation are discussed in details.
关键词:
welding
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null
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null
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null
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null
Jitai NIU
,
Zhonghong LAI
,
MuZhen WANG
,
Liming LIU
,
Lin WU
材料科学技术（英文）
The effects of laser welding parameter on strength of welded joints were studied. The mechanism for loss of joint strength was analyzed. It was pointed out that an important factor affecting joint strength is the reaction between matrix and reinforced phase. On the basis of this, the concept of critical Si activity alpha ([si]min) was proposed. Using appropriate welding parameters and Si activity, high quality laser welded joints in an aluminum matrix composite SiCW/6061A1 can be successfully obtained.
关键词:
Wei GUO
,
Qingchang MENG
,
Jitai NIU
,
Xinmei ZHANG
材料科学技术（英文）
In this paper, a new method for welding SiCp/101A was put forward. It is LPI (liquid-phase-impacting) diffusion welding. Through LPI diffusion welding SiCp/101A aluminum, the effect of welding parameters on the welded joint property was investigated, and the optimal welding parameters were brought forward at the same time. The microstructure of joint was analyzed by means of optical-microscope, scanning electron microscope in order to study the relationship between the macro-properties of joint and the microstructure. The results show that LPI diffusion welding could be used for welding aluminum matrix composites SiCp/101A successfully.
关键词:
Aluminum matrix composite
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null
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null
C.G.Shi
,
Y.H.Wang
,
L.G.Cai
,
C.H.Zhou
金属学报(英文版)
There are four new achievements of this work on the theory and technology of explosive welding.(1) It has been found and defined three kinds of bonding interfaces: big wavy, small wavy and micro wavy, and the micro wavy interface is the best. In a cladding plate,it is for the first time to find that the form of interface presents regular distribution.(2) Although the interface has the features of melt, diffusion and pressure welding in the mean time, the seam and "hole" brought by the melt weaken the bonding strength of interface greatly, and the effect of melt on interface must be eliminated in explosive welding, so explosive welding is not a melt weld. The diffusion welding is a kind of form of pressure welding, and the diffusion is not the reason of the bonding of interface but the result of interface high pressure. So the diffusion welding cannot also explain the bonding mechanism of it. The experiment and theory make clear that explosive welding is a special pressure one.(3) To get good interface of no melt, explosive charge must be selected on the low limit of welding windows. In explosive welding, the drive plate should be treated as the viscous and plastoelastic body, not incompressible fluid. The bending moment under the explosive welding loading must be greater than that under dynamic limit of drive plate. According to the condition, the lower limit of explosive welding is obtained. It is about 20 1.019373e-312ss than that obtained by tradition calculation, and suitable for engineering application.(3) It is for the first time to test and study on soil anvil characteristics and change regularity under explosive welding impact loading. Through soil anvil parameter optimization analysis, it is the best for explosive welding with sandy soil of water content 17.00and density 1.74g/cm^3.
关键词:
explosive welding
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null
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null
Shude Ji Liguo Zhang Xuesong Liu Jianguo Yang
材料科学技术（英文）
On basis of the subsection welding and the local heating´s reasonable technological parameters obtained by plane experiment, the welding residual stress field of some Francis turbine runner is regulated and controlled. For the experimental plane with a thickness of 16 mm, the effect of subsection welding on decreasing welding residual stress of the prior welding section is obvious when the distance is less than 50 mm away from the end of latter welding section. For the local heating, the best position, where the effect on decreasing the welding residual stress of plane is best, is 60 mm or so away from the edge of heating area. The experimental results of runner show that the subsection welding can make the residual compressive stress engender in the blade dangerous area while the stress value is greatly influenced by the length of the welding section of blade outlet. The local heating can further decrease the value of residual stress near blade outlet, while the local heating processed after heat treatment is better than that processed before heat treatment.
关键词:
Blade
J. T. Niu
,
L. M. Liu
,
J. P. Zhai
,
J. Yu
,
X. M. Zhang (National Key Laboratory of Advanced Welding Production Technology
,
HIT
,
Harbin 750001
,
China)
金属学报(英文版)
Effects of diffusion welding parameters on strength of welded joint based on particle reinforced alumini- um matrix composite Al2O3p/6061Al were studied by comparing with aluminium matrix alloy,Mecha- nism for the loss of joint strength was analyzed.It was pointed out that the key processing parameters affecting the strength of joint was the welding temperature.The high quality joint can be successfully obtained with appropriate diffusion welding parameters.
关键词:
particle reinforced aluminium matrix composite
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null
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null
Tao QIU
,
Shanben CHEN
,
Yuntao WANG
,
Lin WU
材料科学技术（英文）
A new welding flexible manufacturing cell (WFMC) with intelligent welding sensors was investigated. Based on the analysis of information flow in WFMC, automation Petri net control model has been studied, which can be extended to complex welding flexible manufacturing system in the future.
关键词:
