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TRIBOLOGICAL AND HIGH SPEED TURNING PERFORMANCE IN Ti1-xAlxN COATINGS PREPARED BY CLOSE-FIELD UNBALANCED MAGNETRON SPUTTERING

P.W.Shum , M.Escursell , T.H.Wong , K.Y.Li , Z.F.Zhou , Y.G.Shen

金属学报(英文版)

Titanium-aluminium-nitride (Ti1-xAlxN) coatings were deposited by close-field unbalanced magnetron sputtering on M42 steel substrates and WC-6wto inserts at 450℃. The tribological behavior was analyzed by sliding against steel and WC-6wt0o balls, while the turning performance was evaluated by a conventional turning machine at high cutting speeds without using coolants. In the tribological tests, the formation of transfer layer and the variations of hardness of the coatings played an important role for sliding against steel balls. For the coatings sliding against WC-6wto balls, the Ti-Al-N coatings showed a similar friction coefficient, but the TiN coating exhibited a lower value. The difference could be explained by the tri-oxidation wear mechanism. In the turning tests, a superior cutting performance of the coating was found at x=0.45, which endured 38 minutes before the tool flank wear reached the maximum value of 0.3mm, whereas only 20 minutes were endured for the TiN coating. The excellent performance of the coatings in the turning tests could be explained by the enhanced mechanical properties and oxidation/diffusion resistance of the coatings.

关键词: hardness , null , null , null

东丽T800 HT800 S碳纤维的微观结构比较

井敏 , 谭婷婷 , 王成国 , 冯志海 , 杨云华 , 潘月秀

材料科学与工艺 doi:10.11951/j.issn.1005-0299.20150208

东丽T800HT800S是分别采用湿纺和干湿纺制备的两种力学性能相近的碳纤维,为弄清不同纺丝方法对T800级碳纤维微观结构的影响,采用扫描电镜、X射线衍射仪、小角X射线散射仪和高分辨透射电镜对这两种碳纤维进行测试,比较其表面形貌、断口形状和形貌、石墨微晶结构和微孔结构等.研究结果表明,湿纺制备的T800H比干喷湿纺制备的T800S的表面粗糙、断口圆度差、原纤尺寸较大、石墨微晶致密度差且发育不完善、内部微孔尺寸大、石墨微晶条带韧性差,这正是T800H的拉伸强度和断裂伸长率不如T800S的重要微观结构因素,但T800H的石墨微晶取向度不如T800S,孔隙率略高于T800S.

关键词: 碳纤维 , 微观结构 , 力学性能 , 表面形貌 , 孔结构 , 石墨微晶

T800 H碳纤维表面特性及T800 H/BA9918复合材料湿热性能研究

王迎芬 , 彭公秋 , 李国丽 , 谢富原 , 刘勇

材料科学与工艺 doi:10.11951/j.issn.1005-0299.20150420

为了研究T800H碳纤维的表面特性及其与BA9918树脂的界面匹配性,分别采用SEM、AFM、XPS和TGA对T800H碳纤维表面形貌、表面化学特性以及碳纤维上浆剂热稳定性进行表征,测试了T800H/BA9918复合材料湿热处理前后0°压缩强度、90°拉伸强度和层间剪切强度,并得到了其在湿热处理前后的开孔压缩和冲击后压缩性能。测试发现T800H碳纤维表面有明显的沟槽,有利于表面机械啮合作用;T800H/BA9918复合材料经29 J能量冲击后压缩强度为314 MPa;在130℃湿态环境下其0°压缩强度和层间剪切强度保持率高于58%,开孔压缩强度保持率高于60%。试验结果证明T800H碳纤维与BA9918树脂具有良好的界面匹配性,T800H/BA9918复合材料具有优异的耐湿热性能。

关键词: T800H碳纤维 , 复合材料 , 力学性能 , 湿热处理

T92/Super304H异种钢焊接接头的性能研究

李新梅 , 张忠文 , 邹勇 , 杜宝帅 , 邹增大

材料导报

根据新型耐热钢T92和Super304H钢的焊接特点制定了适宜的焊接工艺,研究了焊制的T92/Super304H异种钢焊接接头的力学性能.结果表明,T92/Super304H异种钢接头的各项力学性均能满足使用要求.焊缝金属的韧性远低于T92钢侧热影响区,焊缝金属的结晶形态对焊缝韧性有很大的影响.焊接接头中焊缝金属的硬度值最高,而T92钢侧热影响区硬度最低,并且不同热影响区部位显微硬度变化较大,Super304H钢侧热影响区硬度变化不大.

关键词: T92钢 , Super304H , 新型耐热钢 , 异种钢 , 焊接接头

Friction Stir Weldabilities of AA1050-H24 and AA6061-T6 Aluminum Alloys

Huijie LIU

材料科学技术(英文)

The friction stir weldabilities of the strain-hardened AA1050-H24 and precipitate-hardened AA6061-T6 aluminum alloys were examined to reveal the effects of material properties on the friction stir welding behavior. The experimental results are obtlained. (1) For AA1050-H24, the weld can possess smoother surface ripples; there is no elliptical weld nugget in the weld; there is no discernible interface between the stir zone and the thermomechanically affected zone; and the internal defect of the weld looks like a long crack and is located in the lower part of the weld. (2) For AA6061-T6, the weld usually possesses slightly rougher surface ripples; an elliptical weld nugget clearly exists in the weld; there are discernible interfaces among the weld nugget, thermomechanically affected zone and heat affected zone; and the internal defect of the weld is similar to that of the AA1050-H24 weld. (3) The effective range of welding parameters for AA1050-H24 is narrow, while the one for AA6061-T6 is very wide. (4) The maximum tensile strength efficiency of the AA1050-H24 joints is similar to that of the AA6061-T6 joints, i.e. 79% and 77%, respectively.

关键词: Friction stir weldability , null , null , null

超音速电弧喷涂技术在440t/h CFB锅炉上的应用

尹技虎 , 闫伟

表面技术 doi:10.3969/j.issn.1001-3660.2004.06.030

目前,国内440t/h超高压再热CFB锅炉已经投运将近20余台,磨损、腐蚀等严重问题是影响锅炉稳定运行的重大因素.大量研究表明,表面涂层防磨技术是解决循环流化床锅炉高温磨蚀问题的一种较经济有效的方法.介绍了神火440t/h CFB锅炉采用超音速电弧喷涂防磨技术在某些区域增强防磨.

关键词: CFB锅炉 , 增强防磨 , 超音速电弧喷涂

240T/H型CFB锅炉炉墙的施工

王伟

耐火材料 doi:10.3969/j.issn.1001-1935.2011.04.018

调查了数百台CFB锅炉的使用情况,分析了240T/H型CFB锅炉的结构及各区域的使用环境和存在问题,结合CFB锅炉炉墙施工的多年经验,总结了240T/H型CFB锅炉各部位施工时所用的材料及施工技术要点,延长了锅炉的使用寿命.

关键词: 循环流化床锅炉 , 筑炉 , 浇注料 , 使用寿命

原油流速对T型管内H2S分布影响的数值计算

李朝阳 , 马贵阳 , 朱本光 , 乔伟彪 , 杜明俊

腐蚀与防护

在原油管输过程中,液相介质内常含有一定量以H2S为主的酸性气体,这些气体具有极强的腐蚀性,常引发管道内壁不均匀腐蚀或点蚀,从而发生泄漏事故。通过对T形管内气液两相流的研究发现,两相介质在分支处的分布总是不均匀的。利用CFD软件对T型管道内原油与H2S气液两相流动进行了数值模拟,得到了稳定状态下管道中H2S的分布规律。结果表明,原油流经T型管道时,会在支管口背流处生成稳定H2S高浓度区;原油流速越大硫化氢浓度变化越大;速度的变化对硫化氢高浓度分布区的范围影响不大。为管道腐蚀防护、确保管道安全稳定运行提供了理论依据。

关键词: T型管道 , 硫化氢 , 数值计算

220t/h锅炉水冷壁爆管事故分析及处理

黄隆焜

腐蚀与防护 doi:10.3969/j.issn.1005-748X.2003.08.014

对万丰热电厂220t/h锅炉水冷壁爆管事故进行了现场调查研究,从安装酸洗、运行操作、停用保养和外部水质等4个方面详细分析水冷壁爆管原因,并提出针对性改进意见.

关键词: 锅炉 , 水冷壁 , 爆管

魏氏组织渗碳体与奥氏体的Pitsch和T-H位向关系

叶飞 , 张文征 , 张驰 , 齐彦 , 方鸿生

金属学报 doi:10.3321/j.issn:0412-1961.2000.07.001

介绍了获得满足△9平行法则的位向关系、惯习面、正空间和倒空间准不变应变线的计算方法,解释了高锰钢中先共析魏氏组织渗碳体在奥氏体晶内析出时的Pitsch和T-H位向关系.计算得到的位向关系和惯习面结果与实验结果吻合得很好.根据计算结果,将惯习面分解成原子级的台阶,绘制了Pitsch和T-H位向关系惯习面上的晶格匹配示意图.

关键词: △9平行法则 , 相变 , 晶体学 , 界面 , 结构模型

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