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Key Problems in Microforming Processes of Microparts

Chunju WANG , Debin SHAN , Bin GUO , Jian ZHOU , Lining SUN

材料科学技术(英文)

From the viewpoint of production engineering, microforming is considered as an effective process to fabricate various microparts. Several key problems in microforming processes were investigated. A new microforming apparatus with a high stiffness piezoelectric actuator as the punch driver was developed to produce microparts. To improve the forming abilities and locate the billets, a floating microdie was designed. The size effects of the billets and die cavities on the microforming abilities were studied with upsetting and coining tests, respectively. And the isothermal microforming process of microgears was performed with the developed microforming apparatus. Several analysis methods were used to evaluate the forming quality of the microparts.

关键词: Microforming , 尺寸效应 , 微塑性成形设备 , 浮动

Mathematic Model of SEN Clogging During Continuous Casting of Steel

WU Su-zhou , ZHANG Jiong-ming , LI ZHi-zheng

钢铁研究学报(英文版)

The SEN clogging is a long term issue for all the steelmakers. In the current study, the kinetics of SEN clogging during steel continuous casting was established. The dynamic build-up of alumina inclusions to the lining refractory of SEN was analyzed. The fluid flow and inclusions motion are calculated by means of mathematic model. Effect of diameters of inclusions, roughness of nozzle, diameter of nozzle and casting speed on the entrapment probability are estimated.

关键词: nozzle clogging;mathematic model;inclusion motion

CFRP双剪单钉连接接头强度分析

崔海涛 , 温卫东

宇航材料工艺 doi:10.3969/j.issn.1007-2330.2004.04.011

双剪连接接头是复合材料结构连接设计的主要环节.针对T300/KH304复合材料层合板的双剪连接形式,分析了单钉连接情况下的接头强度,并采用Yamada-Sun准则预测了该层合板结构双剪连接接头的破坏载荷.结果表明:该接头的破坏模式主要呈现为挤压破坏;Yamada-Sun准则可以较好地预测该结构的破坏载荷;所预测的接头的破坏载荷及破坏模式,试验结果与数值分析结果比较一致.

关键词: 复合材料层合板 , 双剪连接接头 , 强度分析 , 有限元法

Research on the microstructure and wear resistance of titanium alloy structural members repaired by laser cladding

Optics and Lasers in Engineering

Aero-engine overhaul calls for low-cost and high-quality method to solve the failure of structural members. This paper presents a pulsed-laser cladding (repair coating) of near alpha titanium alloy used for structural member repairing and investigates the microstructures, microhardness and wear resistance of the repair coating. The repair coating is mainly composed of alpha' martensite. The center region of the melting zone formed by each single pulse is characterized by micro-acicular martensite. At the margin, the microstructure shows columnar morphology. With a simplified model of laser cladding, the formation of columnar morphology is discussed. Compared with the substrate, the repair coatings show near performances on microhardness and wear resistance, and decrease the wear of lining pads dramatically in same condition. The different performances between repair coatings and substrate are mainly attributed to the different microstructures and the diffusive behaviors of 0, C, and other elements. The results above indicate that, it is feasible to repair the near alpha titanium alloy structural members by pulse-laser cladding. (C) 2008 Elsevier Ltd. All rights reserved.

关键词: laser cladding;titanium alloy;repair;microstructure;wear resistance;oxygen-permeation;high-temperature

Effect of nickel ion from autoclave material on oxidation behaviour of 304 stainless steel in oxygenated high temperature water

Corrosion Science

Characteristics of the oxide films formed on 304 stainless steel exposed to 290 degrees C oxygenated water in a nickel-lined autoclave were examined. The oxides evolve from dominating irregularly shaped hematite to faceted spinels with increasing immersion time. The surface layer of oxide film is first Cr-enriched and then Ni-enriched as immersion time increases. The oxides nucleate by solid-state reactions with selective dissolution of Fe and Ni, and then grow up through precipitation of cations from solution. Nickel ions dissolved from the nickel lining could promote the stability of NiFe(2)O(4) spinel and influence the oxidation behaviour of 304 stainless steel significantly. (C) 2010 Elsevier Ltd. All rights reserved.

关键词: Stainless steel;Raman spectroscopy;SEM;Oxidation;Stress corrosion;Pourbaix diagram;316l stainless-steel;oxide-films;288-degrees-c water;aqueous;environments;supercritical water;electrochemical properties;corrosion;behavior;hydrogen-peroxide;pourbaix diagrams;borate buffer

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