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Physical Simulation of Mold-Filling Processing of Thin-Walled Castings under Traveling Magnetic Field

Yanqing SU , Tiejun ZHANG , Jingjie GUO , Hongsheng DING , Weisheng BI , Jun JIA , Hengzhi FU

材料科学技术(英)

Mold-filling process of thin-walled castings under the condition of traveling magnetic field has been studied by physical simulation method using gallium melt and fast speed photography. Flow morphology and its formation mechanism were obtained and discussed for thin-walled casting. The influences of magnetic field density on the filling ability, filling velocity and mold filling time have been studied. The differences in filling capability between gravity casting and casting under the traveling magnetic field have been compared. The results indicate that the mold filling ability of the gallium melt increases greatly under the condition of traveling magnetic field; the filling time is shortened from 18 s under gravity field to 3 s under the traveling magnetic field and average flow rate of the melt increases from 1.6 to 8.68 cm3/s; the change law of the cross-section morphology of the gallium melt during the mold filling is that at first, the cross-section area does not change, then it decreases gradually. When the front of the melt reaches the end of the mold cavity, the front melt will backfill the mold; the wider the width of mold cavity, the better the mold filling ability. The mold filling ability of gallium melt in mold with upper magnetic conductor is better than that without upper magnetic conductor.

关键词: Traveling magnetic field , null , null , null

Effect of Processing Parameters on Microstructures of Melt-Spun Al-In Immiscible Alloys

Yuan LIU , Jingjie GUO , Yanqing SU , Hongsheng DING , Jun JIA

材料科学技术(英)

Melt spinning rapid solidification technique was employed to fabricate homogeneous Al-In immiscible alloys and their final microstructures and morphologies were investigated. There existed a transition of columnar Al grain®equiaxed grain for the thicker ribbon, butonly columnar Al grain for the thinner ribbon throughout the thickness. In the columnar grain field, most of the fine In particles was distributed within the cells, but a minority of bigger In particles or short rods was perpendicularly distributed at the grain boundaries. In the equiaxed grain field, the fine In particles were located in Al grains and coarser particles were situated at the boundaries. The average particle size increased with increasing distance from the chilled surface throughout the ribbon. At the same wheel speed (same cooling rate), the average particle size increased with raising In content. At the same composition condition, the average particle size decreased with increasing wheel speed and/or decreasing ejection temperature.

关键词: Al-In immiscible alloy , null , null

Forming mechanism of gaseous defect in Ti-48Al-2Cr-2Nb exhaust valves formed with permanent mold centrifugal casting method

Wenbin SHENG , Jingjie GUO , Yanqing SU , Hongsheng DING , Jun JIA

材料科学技术(英)

A method combining theoretical analysis with experiment is adopted and the flowing process of Ti-48Al-2Cr-2Nb alloy melt poured in a permanent mould during the centrifugal casting process has been analyzed. A mathematical model of the filling process is established and the forming mechanism of internal gaseous defect is summarized. The results of calculation show that the melt fills the mould with varying cross-section area and inclined angle. The filling speed of the cross-section is a function of filling time. The cross-section area is directly proportional to the filling speed and the inclined angle is inversely proportional to the filling speed at a given rotating speed of the platform. Both of them changes more obvious near the mould entrance. The gaseous defect can be formed in several ways and the centrifugal field has an important influence on the formation of the defect. In addition, the filling process in centrifugal field has been verified by wax experiments and the theoretical analysis are consistent with experimental results.

关键词:

Optimum Design of Processing Parameters during ISM Process of Ti-47Ni-9Nb

Jingjie GUO , Yuan LIU , Hongsheng DING , Yanqing SU , Jun JIA

材料科学技术(英)

Using direct finite difference method, a numerical model for simulating the temperature field in the charge during induction skull melting (ISM) has been developed. On the basis of the model, the temperature field in Ti- 47Ni-9Nb ingot has been calculated under various melting conditions. Finally, the processing parameters (melting power, melting-down time and the final melt temperature) have been optimized.

关键词:

Novel Reduced-friction Materials by Laser Cladding of Copper Alloy on Cast Iron

Xichen YANG Milin ZHONG Tianxi ZHENG Naikun ZHANG Laser Processing Lab. , Tianjin Institute of Textile Science and Technology , Tianjin , 300160 , China

材料科学技术(英)

Copper alloys suitable for laser cladding on cast iron are selected trom rune types of conventional powders. There are a poor spreading ability and porosity of copper alloy over the surface of castiron. Copper alloy surface is easily oxidized in atmosphere. These shortages have been overcome by ad- ding deoxidizers of Si and H_3BO_3. Laser parameters, stress and coefficient of friction have been ex- amined, and the larger smooth surface of Cu/cast iron for friction by laser cladding has been made for the application of the guide shoes of machine.

关键词: laser cladding , null , null

环氧树脂中电树枝生长特性及其动力学模型的实验验证

杨文虎 , 易冉 , 徐阳 , 惠思思 , 曹晓珑

绝缘材料 doi:10.3969/j.issn.1009-9239.2012.01.014

研究了不同外施工频电压下环氧树脂绝缘中的电树枝结构、生长的特性,并用Ding等提出的模型解释了电树枝的发展过程,模拟了其生长曲线.结果表明:在同一电压下,环氧树脂中电树枝的生长速度基本为恒定值,随外施电压的升高,电树枝分枝变少,生长速度基本呈指数增加,且利用模型模拟的生长曲线与实验测试的结果吻合,最后讨论了模型的物理基础.

关键词: 电树枝 , 环氧树脂 , 劣化 , 动力学 , 模型 , 模拟

Miedema模型在含O和S熔体与合金中的扩展与应用

陈伟亮 , 张宁 , 唐昭辉 , 丁学勇

材料研究学报

将Miedema模型与实验数据相结合得到适于Miedema模型的O和S的参数(O:电负性7.04、电子密度6.03、摩尔体积4.59;S:电负性5.8、电子密度3.24、摩尔体积6.97),计算了141种O的二元化合物和145种S的二元化合物生成焓其平均绝对误差(MAPE)分别为36.8%、32.4%.结合Ding导出的三元系相互作用系数计算模型,计算了1873 K时Fe基熔体中O和S与其它元素之间的相互作用系数.与实验数据的比较表明,除个别元素外,计算值与实验值之间误差不大且变化趋势比较一致.将误差较大的Nb、Ag、Pt的电负性参数由原来的4.05、4.35、5.65修正为4.31、4.17、5.57,使用Miedema模型的计算精度有很大的提高.

关键词: 材料科学基础学科 , Miedema模型 , 含O和S熔体与合金 , 相互作用系数 , 参数的修正

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