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The effect of equal channel angular extrusion (ECAE) on the microstructure of two Al-Mg-Si extrusion alloys was investigated by high resolution electron backscattered diffraction (EBSD) using a field emission gun scanning electron microscope (FEG-SEM) and a transmission electron microscope (TEM). Two contrasting alloys: a dilute alloy, based on alloy 6061 and a concentrated alloy, based on alloy 6069 were employed for this research. It has been found that prior ECAE to extrusion promotes high angle grain boundaries (HAGBs) in the extrusions, and the increase in HAGBs ratio is due to the large shear deformation involved in the process of ECAE. Tensile testing results show that a further ageing treatment strengthens the alloys after extrusion and the ECAE processed extrusions are more ductile than conventional extrusions.

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