To improve the current grinding procedure of the back-up roll of CVC hot rolling mills so that the back-up roll service life can be extended, the crack initiation and propagation behavior of medium carbon bainitie back-up roll steel was investigated, a kind of asperity-scale, surface originated vertical short cracks occurred at 5 × 102 -1 × 104 cycles. Theoretical analysis indicated that the maximum tensile stress occurring at the back edge of the contact of as-perities keeps at above 1 347. 97 MPa, and ratcheting and cyclic plastic deformation take place at such sites within 1 × 104 cycles. The early initiation of the vertical short cracks is caused by the asperity contact. According to the crack initi-ation mechanism, short crack behavior and preventive grinding strategy, steel consumption can be reduced considera-bly by decreasing the surface roughness and removing the asperity influenced surface thin layer at about 70%-80% of the surface distress life.
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