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为了在重载蜗杆传动中以钢蜗轮替代青铜蜗轮,在20Cr钢表面分别制备了超微细磷酸锰转化涂层和硫化亚铁涂层,在摩擦磨损试验机上对两种涂层的摩擦学性能进行了对比;用SEM和EDX分析了涂层表面、磨损面的形貌与成分,采用XRD分析了涂层的相结构.结果表明:在载荷低于300 N时,两种涂层均具有良好的减摩耐磨性能;当载荷大于500 N时,硫化亚铁涂层的减摩耐磨效果不明显,而超微细磷酸锰转化涂层具有持续的减摩耐磨特性.

To achieve the target of repladng bronze to steel in worm transmission, superfine manganese phosphate conversion coating and ferrous sulfide coating were prepared on the surface of 20Cr steel. The tribological properties of the coatings were compared using a friction and wear tester. SEM and EDX were adopted to analyze the morphology and compositions of the original and worn surfaces of the coatings. The phase structure of the coating was studies by XRD. The results show that two coatings had good antifriction and antiwear performance under the load less than 300 N. When the load was larger than 500 N, superfine manganese phosphate coating had good ability of antifriction and antiwear, and performance of the ferrous sulfide coating was low.

参考文献

[1] 姜宏伟 .新型涂层钢蜗轮副传动机理研究与传动性能评价[D].重庆大学,2008.
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[4] 朱丽娜,李国禄,王海斗,刘家浚,徐滨士,康嘉杰.硫化亚铁固体润滑涂层的制备方法与摩擦学性能研究[J].润滑与密封,2007(01):181-184.
[5] Da-Ming Zhuang;You-Rong Liu;Jia-Jun Liu;Xiao-Dong Fang;Ming-Xi Guang;Yue Cui .Microstructure and tribological properties of sulphide coating produced by ion sulphuration[J].Wear: an International Journal on the Science and Technology of Friction, Lubrication and Wear,1999(2):799-805.
[6] 王海斗,庄大明,王昆林,刘家浚.几种钢表面离子渗硫层在油润滑条件下的摩擦磨损性能研究[J].摩擦学学报,2002(06):439-443.
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