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The liquid quenching method was adopted to study the solidification morphology and microstructure of AZ91D Mg alloy in semisolid. The results indicate that cooling rate has important effects upon the solidification structures. Under the cooling rate of liquid quenching, primary α-phase grows first by attaching on the original α grains, or independent nucleation and growth. The high cooling rate makes primary α-phase grow in "rags" or dendrite shape. Eutectic solidification is carried out in terms of both dissociated growth and symbiotic growth. The dissociated growth forms rough and large β-phase at grain boundaries, while symbiotic growth forms eutectic of laminar structure. The small liquid pool inside the original α-phase solidifies basically in the same way as that of intergranular liquid, but owing to less amount of liquid phase, the eutectic solidification is mainly carried out in the dissociated pattern.

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