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Single-crystal alpha alumina (α-Al2O3) platelets were synthesized by calcining a powder mixture of bayerite (α-AI(OH)3) and potassium sulfate (K2SO4) at 900℃. The crystalline phase evolutions and morphologies of the samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The synthesized samples mainly consisted of single-crystal α-Al2O3 platelets with a diameter of 0.5-1.5 μm and a thickness of 50-150 nm. Moreover, with 3, 5, and 8 wt% (referred to the obtained alumina) α-Al2O3 seeds adding into the powder mixture of bayerite and potassium sulfate, the average diameter of α-Al2O3 platelets can be reduced to 450, 240, and 220 nm, respectively. It is found that the sequence of the phase transformation is the bayerite (α-Al(OH)3) → boehmite (γ-AIOOH) →γ-Al2O3 → α-Al2O3. Further analysis indicated that K2SO4 can promote the phase transformation from α-Al2O3 to α-Al2O3 and the formation of single-crystal α-Al2O3 platelets might be attributed to the liquid phase K3AI(SO4)3.

参考文献

[1] M. Kotoul;J. Pokluda;P. Sandera .Toughening effects quantification in glass matrix composite reinforced by alumina platelets[J].Acta Materialia,2008(12):2908-2918.
[2] S.Hashimoto;A.Yamaguchi .Synthesis of #alpha#-Al_2O_3 platelets using sodium sulfate flux[J].Journal of Materials Research,1999(12):4667-4672.
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