首先在蓝宝石衬底上旋涂PMMA/copolymer双层胶,然后再进行电子束光刻处理,随后溅射铝膜,并结合剥离技术,从而制备图形化金属铝膜；最后再采用两步热处理法,使图形铝膜发生固相外延反应.在此过程中,侧重于电子束光刻和高温热处理的工艺优化研究.SEM测试结果表明,图形化铝膜在450℃低温氧化热处理24h后,其图形形貌没有发生明显改变；在温度低于1200℃的高温热处理1h后,图形仍然存在.HRXRD分析表明,图形化铝膜在450℃低温热处理24h后再在1000℃高温热处理1h,可在蓝宝石衬底上形成氧化铝外延薄膜；并且相比于基片,氧化铝外延薄膜的结晶质量还有所提高.本方法成功实现了高效大功率用LED蓝宝石图形衬底的制备.
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