以天然矿物钛铁矿(FeTiO3)、C(石墨)为原料,采用原位碳热还原法,实现合成与烧结一体化,真空烧结制备了TiC/Fe复合材料,探索了一条低成本合成高性能TiC/Fe复合材料的新途径.对反应的热力学过程进行理论分析和实验研究,探讨了产物的合成条件.研究表明,TiC的反应形成机理是:首先,FeTiO3被C还原生成TixOy和α-Fe;然后,C继续与TixOy反应,将氧一步一步还原出来,直至生成TiC;TiC颗粒长大的过程是,先形成富Ti缺C的TiCx,然后TiCx继续与C反应形成接近化学计量比的TiC.烧结温度范围在1500~1600℃之间,随温度的升高,产物的硬度和密度稍有提高.Mo的加入可以改善金属相对TiC的润湿性.产物中有少量游离碳存在.
TiC/Fe Composite was produced by In-Situ Carbothermic Reduction and Synthesis methods. Ilmenite, a
natural mineral was used as the main raw material. Synthesis and sintering were accomplished unifiedly in vacuum resistance furnace. The main purpose of the
study was to explore a new method to synthesize the advanced TiC/Fe composites with relatively lower cost. The whole thermodynamics process
was analyzed and investigated not only in theory but also through experiments. The synthesis conditions of the product were also discussed.
The study shows that the reaction formation principles of TiC are as following: firstly, FeTiO_3 is reduced by carbon and it forms into TixOy
and Fe; secondly, TixOy continuously reacts with carbon, and oxygen can be reduced out step by step, until the formation of TiC; the growth process of
TiC---firstly TiCx with enough Ti and short C can be formed, then TiCx and C formed into TiC which is approximate the chemical meter
mount proportion. The sintering temperature zone is between 1500-1600℃, with the increase of temperature, the hardness and the relative density are also enhanced. Adding Mo can improve the
interfacial bonding between the metal and TiC. Some residual carbon exists in the reaction product.
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