应用XRD、SEM和EDS等分析方法探讨了温度对表面喷涂二元碱金属硫酸盐的Super304H耐高温腐蚀特性的影响.结果表明:650 ℃时腐蚀过程以高温氧化为主,腐蚀动力学曲线遵循抛物线规律,基体表面形成相对致密且具有保护性作用的氧化层,腐蚀产物由较多的铁氧化物与部分Cr2O3以及少量的FeS组成,近基体处未见明显的微孔隙与裂纹.提高腐蚀温度至750℃,腐蚀动力学曲线遵循“钟型”规律变化;挥发性腐蚀产物形成,导致腐蚀动力学曲线呈现下降趋势;腐蚀产物以较多的铁氧化物与部分Cr2O3为主,伴生少量的(铁/镍)硫化物以及挥发性腐蚀产物硫酸铬酸钠Na4(CrO4)(SO4);氧化膜增厚且变得疏松多孔,近基体表面孔隙密度与裂纹深度增加,有内硫化发生.分析认为:上述现象的发生归因于低熔点共晶体Na2O· Na2 SO4的产生以及Cr2 O3在硫酸盐中的碱性熔融;提高温度加速了挥发性产物的形成以及腐蚀的深入发展.
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