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  4. 脆性材料塑性域超声加工综述

兵器材料科学与工程 , 2015, (2): 124-132.

脆性材料塑性域超声加工综述

李梓 1, , 李淑娟 2, , 麻高领 3,

1.西安理工大学机械与精密仪器工程学院,陕西西安,710048

2.西安理工大学机械与精密仪器工程学院,陕西西安,710048

3.西安理工大学机械与精密仪器工程学院,陕西西安,710048

基金项目:   国家自然基金项目(51175420)  

关键词： 脆性材料 , 塑性域加工 , 塑脆转变 , 临界切削深度 , 振动条件下的加工

Review on ductile regime ultrasonic vibration machining for brittle materials

Keywords： brittle materials , ductile regime machining , ductile-brittle transition , critical cutting depth , ultrasonic vibration machining

脆性材料以其特殊的电、化学、物理性能在电子、光学等产业得到广泛的应用，但由于其硬度高、脆性大，很难满足加工要求。塑性域加工作为目前一种行之有效的方式，得到了广泛研究。振动条件下的加工可以显著扩大塑性域范围，增加临界切削深度。对塑性域加工中的脆塑转变机理、振动条件下的加工过程进行运动学分析，并比较振动条件下加工与普通加工在表面粗糙度、刀具磨损、临界切削深度、最小切削深度方面的区别，最后分析了振动条件下塑性域加工需要满足的条件。

Brittle materials are widely used in electronic and optical industries due to their unique electronic,chemical,and physical characteristics,but they are not amenable to machining process due to their high hardness,brittleness. As an effective way to process brittle materials,ductile regime machining is widely studied. Vibration?assisted machining can expand the range of ductile regime and increase the critical cutting depth. The ductile?brittle transition mechanism,and kinematics of vibration?assisted machining are studied. The differences between conventional cutting and vibration?assisted machining in surface roughness,tool wear,critical cutting depth and the minimum undeformed chip thickness are compared. And the condition for ductile regime vibration?assisted machining is analyzed.

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