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采用伸缩式搅拌头对25 mm板厚2219-T6铝合金进行搅拌摩擦焊,在多道补焊时避免搅拌头轴肩的二次下压量造成的底部焊穿.对25 mm板厚2219-T6搅拌摩擦焊焊缝的微观组织、材料缺失型缺陷及弱连接型缺陷进行观察.结果表明:焊缝沿厚度方向分为轴肩影响区和搅拌针影响区,焊接参数的变化与这两区域中缺陷的产生存在一定关系,焊缝中的材料缺失型缺陷遵循一定的体积守恒关系.利用伸缩式搅拌头制备不同尺寸的焊缝根部未焊透缺陷,发现未焊透的深度与焊缝抗拉强度呈非线性关系.在统一的焊接参数规范下,调整搅拌针伸出长度进行多道焊,研究多道补焊工艺对焊缝组织性能的影响.

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