综述了均一球形微米级粒子的几种重要制备方法,包括切丝或打孔重熔法、雾化法、均匀液滴喷射法以及脉冲小孔喷射法等,介绍了各类制备方法的原理、特点、应用、存在的问题及发展趋势等相关的研究现状,并综合指出各类方法产生液滴的冷却凝固行为,从而通过比较分析,得到脉冲小孔喷射法制备的微粒子具有圆球度高、粒子尺寸均匀、粒径可控、热履历一致等优良特点,尤其对于高温或功能粒子的制备方面,该方法具有不可替代的作用.
参考文献
[1] | CUBBERLY W H;STEDFELD R L;MILLS K.Metals Handbook Ninth Edition Volume 7:Powder Metallurgy[M].Ohio:American Society for Metals,1984:7-9. |
[2] | W. Dong;S. Masuda;K. Takagi .The Development of Mono-Sized Micro Silicon Particles for Spherical Solar Cells by Pulsated Orifice Ejection Method[J].Materials Science Forum,2007(26 Pt.1):149-152. |
[3] | Spherical crystallization of Si during free fall in drop-tubes[J].Journal of Crystal Growth,2009(3):722. |
[4] | Huang XN;Uda S;Tanabe H;Kitahara N;Arimune H;Hoshikawa K .In situ observations of crystal growth of spherical Si single crystals[J].Journal of Crystal Growth,2007(2):341-347. |
[5] | Satoshi Masuda;Kenta Takagi;Wei Dong;Kenta Yamanaka;Akira Kawasaki .Solidification behavior of falling germanium droplets produced by pulsated orifice ejection method[J].Journal of Crystal Growth,2008(11):2915-2922. |
[6] | Xiaotao Dong;Charles D. Tuffile;Teiichi Ando .Continuous-cooling-transformation curves for heterogeneous nucleation on the surface of Sn-5 mass-% Pb droplets[J].Advanced Engineering Materials,2000(5):284-289. |
[7] | WANG C P;LIU X J;OHNUMA I et al.Formation of immiscible alloy powders with egg-type microstructure[J].Science,2002,297(5583):990-993. |
[8] | Ayako Miura;Wei Dong;Masahiro Fukue .Preparation of Fe-based monodisperse spherical particles with fully glassy phase[J].Journal of Alloys and Compounds: An Interdisciplinary Journal of Materials Science and Solid-state Chemistry and Physics,2011(18):5581-5586. |
[9] | Sudesna Roy;Teiichi Ando .Nucleation Kinetics and Microstructure Evolution of Traveling ASTM F75 Droplets[J].Advanced Engineering Materials,2010(9):912-919. |
[10] | 韩雅芳,戴圣龙,杨守杰,李树索.均匀液滴喷射沉积模拟研究[J].航空制造技术,2003(07):25-27,45. |
[11] | 李承亮,郝少昌,赵兴宇,郭文利,梁彤祥.注凝工艺制备二氧化锆陶瓷微球[J].材料工程,2007(12):63-66. |
[12] | 徐志昌;张萍 .陶瓷UO2微球尺寸与球度的控制方法[J].核科学与工程,1997,17(01):52-59. |
[13] | 刘海霞,雷永平,夏志东,韩飞.切丝重熔法制备的BGA焊球及其表面形貌[J].电子元件与材料,2005(05):21-23. |
[14] | BACKMARK U;BACKSTROM N;AMBERG L .Production of metal powder by ultrasonic gas atomization Ⅰ[J].Powder Metallurgy International,1986,18(05):338-342. |
[15] | BACKMARK U;BACKSTROM N;AMBERG L .Production of metal powder by ultrasonic gas atomization Ⅱ[J].Powder Metallurgy International,1986,18(06):422-429. |
[16] | 高德云,夏志东,雷永平,史耀武.BGA封装锡球制备技术研究[J].电子元件与材料,2005(10):56-60. |
[17] | 黄勇,张立明,杨金龙,谢志鹏,汪长安,陈瑞峰.先进陶瓷胶态成型新工艺的研究进展[J].硅酸盐学报,2007(02):129-136. |
[18] | 杨金龙;黄勇;蔡锴 .制备陶瓷小球的方法和装置[P].中国专利:CN02125221.1,2004-01-21. |
[19] | Li S;Wu P;Zhou W;Ando T .Kinetics of heterogeneous nucleation of gas-atomized Sn-5 mass%Pb droplets[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2008(1/2):206-212. |
[20] | Li, S;Wu, P;Fukuda, H;Ando, T .Simulation of the solidification of gas-atomized Sn-5mass%Pb droplets[J].Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing,2009(1/2):396-403. |
[21] | 王晓峰,赵九洲,何杰,王江涛.Cu-13.5%Sn合金雾化液滴凝固过程模拟[J].金属学报,2005(09):923-928. |
[22] | Dongming Liu;Jiuzhou Zhao;Hengqiang Ye .Modeling of the solidification of gas-atomized alloy droplets during spray forming[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2004(1/2):229-234. |
[23] | 黄华,齐乐华,杨方,蒋小珊.均匀液滴产生技术及其应用[J].制造技术与机床,2008(06):59-63. |
[24] | 吴萍,Teiichi Ando,Hiroki Fukuda,Chuck Tuffile.Sn-Pb合金微粒的制备和微结构[J].材料研究学报,2003(01):92-96. |
[25] | Volha Bialiauskaya;Teiichi Ando .Nucleation kinetics of continuously cooling Fe-17 at.%B droplets produced by controlled capillary jet breakup[J].Journal of Materials Processing Technology,2010(3):487-496. |
[26] | A.A.Tseng;M.H.Lee;B.Zhao .Design and Operation of a Droplet Deposition System for Freeform Fabrication of Metal Parts[J].Journal of engineering materials and technology,2001(1):74-84. |
[27] | ORME M;LIU Q;SMITH R .Molten aluminum micro-droplet formation and deposition for advanced manufacturing applications[J].Aluminum Transactions Journal,2000,3(01):95-103. |
[28] | Jones H. .A perspective on the development of rapid solidification and nonequilibrium processing and its future[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2001(0):11-19. |
[29] | PASSOW C H .A study of spray forming using uniform droplet sprays[D].美国:麻省理工学院,1992. |
[30] | Qingbin Liu;Chang zheng Huang;Melissa Orme .Mutual electrostatic interactions between closely spaced charged solder droplets[J].Atomization and Sprays: Journal of the International Institutes for Liquid Atomization and Spray Systems,2000(6):565-585. |
[31] | T.Ando;J.Cbun .Uniform droplets benefit advanced particulates[J].Metal Powder Report,1999(3):0-0. |
[32] | 冯超,颜永年,张人佶.低温冰型快速成形技术中喷射技术研究[J].中国机械工程,2002(13):1128-1130. |
[33] | ABEL G K .Characterization of droplet flight path and mass flux in droplet-based manufacturing[D].美国:麻省理工学院,1994. |
[34] | CHEN C A .Droplet solidification and its effects on deposit microstructure in the uniform droplet spray process[D].美国:麻省理工学院,1996. |
[35] | YIM P .The role of surface oxidation in the break-up of laminar liquid metal jets[D].美国:麻省理工学院,1996. |
[36] | KIM H Y .Spreading behavior of molten metal microdroplets[D].美国:麻省理工学院,1999. |
[37] | CHERNG J J .The effects of deposit thermal history on microstructure produced by uniform droplet spray forming[D].美国:麻省理工学院,2002. |
[38] | HSIAO W .Effects of surface properties on solder bump formation by direct droplet deposition[D].美国:麻省理工学院,2003. |
[39] | TUFFILE C D .Thermal study of in flight solidification of uniform spray droplets by using non-adiabatic calorimetry[D].USA:Tufts University,1997. |
[40] | 李莉 .均匀液滴喷射过程的理论建模与数值模拟[D].西北工业大学,2006. |
[41] | DIVENUTI A G;ANDO T .A dendrite growth model accommodating curved phase boundaries and high peclet number conditions[J].Metallurgical and Materials Transactions A:Physical Metallurgy and Materials Science,1998,29(12):3047-3056. |
[42] | AQUAVIVA P J .Modeling of deposit solidification in droplet based manufacturing[D].美国:麻省理工学院,1995. |
[43] | Kenta Takagi;Satoshi Masuda;Hiroaki Suzuki .Preparation of Monosized Copper Micro Particles by Pulsated Orifice Ejection Method[J].Materials transactions,2006(5):1380-1385. |
上一张
下一张
上一张
下一张
计量
- 下载量()
- 访问量()
文章评分
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%