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以进口高结晶水含量的锰矿粉为原料,经过开路二次高压辊磨预处理,模拟链篦机回转窑工艺制备高强度高品位氧化球团。结果表明,对于品位为w(Mn)= 43.09%、 铁的质量分数为6.49%、烧损14.64%及0.5~8 mm占77.81%的锰矿粉,经过高压辊磨预处理,<0.045 mm占59.18%,比表面积高达2653 cm2/g,在添加2.0%的膨润土、造球时间7 min、生球水分(16±0.5)%的条件下,取得了生球落下强度23.1次/0.5m、抗压强度10.20 N/个的良好指标;球团在预热温度1050 ℃、预热时间10 min、焙烧温度1340 ℃、焙烧时间15 min的条件下在管炉内焙烧固结,成品球团矿抗压强度可达到2711 N/个。成品球团矿中w(Mn)= 49.11%,S、P等有害元素含量较低,是优质的高炉或电炉原料。

Strong fired pellets were produced by simulating gratekiln process to supply highquality charges from some imported manganese ore fines containing high combined water, which was preliminarily pretreated by high press roll grinding. Manganese ore fines assaying 43.09% Mn, 6.49% Fe, and 14.64% LOI, and with 77.81% ranging between 0.5 mm and 8 mm site, are pretreated up to the specific surface areas of 2653 cm2/g and 59.18% passing 0.045 mm by passing the fines through press roller twice in open circuit. The finely ground manganese fines then were mixed with 2.0% bentonite, balled at 16% moisture for 7 min in disc pelletizer, the drop number and compressive strength of green balls reach 23.1 times/0.5 m and 10.20 N per pellet, respectively. After drying in oven, green balls were preheated at 1050 ℃ for 10 minutes and fired at 1340 ℃ for 15 minutes in electric tube furnace, the compressive strength of fired pellets reaches 2711 N per pellet. Therefore, these pellets are high quality burden for blast furnace or electric furnace due to high mechanical strength and high grade of Mn at 49.11% and low detrimental elements.

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