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对冷轧带钢轧制过程中因辊缝倾斜调整过量所导致的单边浪缺陷和断带进行了分析,应用影响函数法计算辊系变形,通过迭代计算出附加倾斜后的传动侧轧制力、操作侧轧制力、辊间压力分布、单位宽度轧制力分布、出口厚度横向分布、出口横向张应力分布。理论计算和实际测量结果表明,冷轧机双侧轧制力差值与倾斜调整量呈近似线性增长的规律。根据轧制力差值与倾斜量之间的比例关系,用实测轧制力差值对倾斜值进行动态限幅,可有效避免冷轧过程中断带事故的发生。

The single edge wave and strip break caused by excessive tilting adjustment were analyzed. Influence function method was adopted to model the roll deformation. Adding different tilt, roll force of drive side, roll force of operator side, transverse distribution of contact pressure between rolls, transverse distribution of roll force, transverse distribution of strip thickness at exit side and transverse distribution of tension at exit side were calculated by using iterative method. The theoretical calculation and the actual measurement results show that the difference between the bilateral increases almost linearly with tilt adjustment value. The break strip accidents are effectively averted by dynamic limiting to tilt setting value with the measured differential roll force, according to the proportional relationship between the differential roll force and the tilt.

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