采用受控扩散凝固(CDS)技术制备过共晶Al-18%Si合金,研究其凝固组织随低温母合金温度变化的演变规律和凝固行为本质.结果表明:受控扩散凝固能抑制初生硅相的过度各向异性生长,有效改善合金凝固组织结构.采用适当温度的Al-25%Si合金(800℃)和纯Al(580℃)混合进行受控扩散凝固时,凝固组织中初生硅相分布均匀,无宏观偏析,且其平均尺寸达到42.85 μm.当纯Al温度偏低时,凝固组织中初生硅相偏聚严重;当纯Al温度较高时,凝固组织中初生硅相尺寸偏大.分析表明:在受控扩散凝固过程中,固-液界面前沿形成了较小的“成分过冷”,初生硅相在过冷区内趋于平界面生长.溶质原子扩散距离的平方与平衡温度成对数关系,温度愈高,扩散愈充分,宏观偏析愈少.
参考文献
[1] | LANGFORD G,APELIAN D .Diffusion solidification[J].Journal of Metals,1980,32(9):28-34.,1980. |
[2] | SAHA D,SHANKAR S,APELIAN D,MAKHLOUF M M .Casting of aluminum based wrought alloys using controlled diffusion solidification[J].Metallurgical and Materials Transactions,2004,35(7):2174-2180.,2004. |
[3] | SYMEONIDIS K,APELIAN D,MAKHLOUF M.Controlled diffusion solidification[C]//SAINT S.Proceedings of Third International Light Metals Technology.Quebec:CANMET,2007:1-7.,2007. |
[4] | GABRIEL B.Controlled diffusion solidification for Tilt Pouring casting process[D].Hamilton:McMaster University,2009:17-76.,2009. |
[5] | KHALAF A A,SHANKAR S .Effect of mixing rate on the morphology of primary Al phase in the controlled diffusion solidification (CDS) process[J].Journal of Materials Science,2012,47 |
[6] | APELIAN D,MAKHLOUF M M,SAHA D .CDS method for casting aluminum-based wrought alloy compositions:the oretical framework[J].Materials Science Forums,2006,519 |
[7] | KHALAF A A,ASHTARI P,SHANKAR S .Formation of nondendritic primary aluminum phase in hypoeutectic alloys in controlled diffusion solidification (CDS):a hypothesis[J].Metallurgical and Materials Transactions,2009,40:a hypothesis[J].Metallurgical and Materials Transactions,2009,40B:843-849.,2009. |
[8] | SAHA D.Novel processing methods and mechanisms to control the cast microstructure in Al based alloys 390 and wrought alloys[D].Worcester:Worcester Polytechnic Institute,2005:51-92.,2005. |
[9] | HOU Long-gang,CAI Yuan-hua,CUI Hua,ZHANG Jia-hang .Microstructure evolution and phase transformation of traditional cast and spray-formed hypereutectic aluminium-silicon alloys induced by heat treatment[J].Metallurgical and Materials Transactions,2010,17(3):297-306.,2010. |
[10] | YE Hai-zhi .An overview of the development of Al-Si-alloy based material for engine applications[J].Journal of Materials Engineering and Performance,2003,12(3):288-297.,2003. |
[11] | HE Ke-zhun,YU Fu-xiao,ZHAO Da-zhi,ZUO Liang .Effect of phosphorus modification on the microstructure and mechanical properties of DC cast Al-17.5Si-4.5Cu-1Zn-0.7Mg-0.5Ni alloy[J].Transactions of the Indian Institute of Metals,2009,62 |
[12] | SIGWORTH G K .Refinement of hypereutectic Al-Si alloys[J].AFS Transactions,1987,82 |
[13] | 黄晓锋,冯凯,谢锐.Mg及Mn元素对Al-Si合金显微组织和力学性能的影响[J].中国有色金属学报,2012(08):2196-2204. |
[14] | KIM T S,LEE B T,LEE C R,CHUN B S .Microstructure of rapidly solidified Al-20Si alloy powder[J].Materials Science and Engineering:A,2001,304:617-620.,2001. |
[15] | WU H,CHIN B A .Rapid pressure solidification in an Al-Si alloy[J].Journal of Materials Science,1991,26 |
[16] | 万里,罗吉荣,兰国栋,梁琼华.挤压铸造过共晶A390合金的组织与力学性能[J].华中科技大学学报(自然科学版),2008(08):92-95. |
[17] | LIP J,NIKITIN V I,KANDALOVA E G,NIKITIN K V .Effect of melt overheating,cooling and solidification rates on Al-16 wt.%Si alloy structure[J].Materials Science and Engineering A,2002,332:371-374.,2002. |
[18] | 张蓉.熔体过热处理Al-Si过共晶合金凝固组织及耐磨性的影响[D].西安:西北工业大学,2000:36-48.ZHANG Rong.The effect of melt overheating treatment on the microstructure and wear resistance of Al-Si hypereutectic alloys[D].Xi'an:Northwestern Polytechnical University,2000:36-48,2000. |
[19] | HOGG S C,ATKINSON H V.Inhibited coarsening of a spray-formed and extruded hypereutectic aluminum-silicon alloy in the semisolid state[J].Metallurgical and Materials Transactions A,2005(36):149-159.,2005. |
[20] | PAN Q Y,APELIAN D,ALEXANDROU A N .Yield behavior of commercial Al-Si alloys in the semisolid state[J].Metallurgical and Materials Transactions B,2004,35 |
[21] | 毛卫民,李树索,赵爱民,崔成林,钟雪友.电磁搅拌对过共晶Al-Si合金初生Si分布的影响[J].金属学报,2001(07):781-784. |
[22] | 李夏,李元东,马颖,陈体军,郝远.混合方式对受控扩散凝固过共晶Al-Si合金初生硅相的影响[J].中国有色金属学报,2011(12):3033-3041. |
[23] | 胡汉起.金属凝固原理[M].北京:机械工业出版社,1991:73-78.HU Han-qi.Metal solidification principle[M].Beijing:China Machine Press,1991:73-78.,1991. |
[24] | 沈颐身,李保卫,吴懋林.冶金传输原理基础[M].北京:冶金工业出版社,2000:471-472.SHEN Yi-shen,LI Bao-wei,WU Mao-lin.Metallergy transport principle[M].Beijing:Metallurgical Industry Press,2000:471-472.,2000. |
上一张
下一张
上一张
下一张
计量
- 下载量()
- 访问量()
文章评分
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%