欢迎登录材料期刊网

材料期刊网

高级检索

炭膜以其出色的气体分离性能和良好的稳定性受到广泛关注,但其制备难度大、渗透率低、强度差等缺点制约着工业化应用。将炭膜负载于多孔基体材料形成复合膜,是解决这些问题的有效方法之一,但也对基体材料(特别是其表面性能)提出了较高要求,其中,高效、低成本的基体表面修饰技术成为关键。综述紧密结合多孔材料负载型炭膜的特点,从材料选择、常规孔径测量、表面孔径分析、表面修饰工艺等方面对炭膜基体材料进行评述,并依次对炭膜前驱体材料、前驱体涂层、炭化、后处理等关键制备工艺环节进行了总结。

Carbon membranes have attracted extensive attention because of their outstanding performance and excellent stability in the separation of gases, particularly of those with molecular sizes close to that of the membrane pores. However, they suffer from problems such as difficulty in fabrication, low permeability and poor physical strength, which greatly limit their industrial applicaˉ tions. These problems may be solved by supporting the thin carbon membrane on a porous substrate, forming a composite carbon membrane. The properties of the substrate play a key role, especially in the surface properties. A low surface roughness, high poˉ rosity, small pore size and fewer defects of the supporting substrate significantly favor membrane fabrication and performance. It is important to develop an effective and low cost surface modification of porous substrates to meet the requirements of membrane fabriˉ cation to optimize the selective permeability and economicsof the composite carbon membranes. Research progress on the substrate materials, such as material selection, pore size distribution and surface modification, as well asmembrane fabrication including preˉ cursor selection, coating, carbonization and postˉtreatment are summarized.

参考文献

[1] P. Bernardo;E. Drioli;G. Golemme .Membrane Gas Separation: A Review/State of the Art[J].Industrial & Engineering Chemistry Research,2009(10):4638-4663.
[2] Baker, RW;Lokhandwala, K .Natural gas processing with membranes: An overview[J].Industrial & Engineering Chemistry Research,2008(7):2109-2121.
[3] Kang G;Cao Y .Application and modification of poly(vinyliˉ dene fluoride)(PVDF)membranesˉA review[J].Journal of Membrane Science,2014,460(01):145-165.
[4] Xiaoli Ma;Belle K. Lin;Xiaotong Wei .Gamma-Alumina Supported Carbon Molecular Sieve Membrane for Propylene/Propane Separation[J].Industrial & Engineering Chemistry Research,2013(11):4297-4305.
[5] Cheng L;Fu Y J;Liao K S et al.A highˉpermeance supported carbon molecular sieve membrane fabricated by plasmaˉenhanced chemical vapor deposition followed by carbonization for CO2 capture[J].Journal of Membrane Science,2014,460(15):1-8.
[6] Pei Shi Tin;Huey Yi Lin;Rui Chin Ong .Carbon molecular sieve membranes for biofuel separation[J].Carbon: An International Journal Sponsored by the American Carbon Society,2011(2):369-375.
[7] Mohammad Mahdyarfar,Toraj Mohammadi,Ali Mohajeri.通过高温裂解酚醛树脂制备气体分离用炭膜--裂解温度及臭氧后处理的作用分析[J].新型炭材料,2013(01):39-46.
[8] 王同华,李琳,董军营,张煜,陈安亮,曹越,李小波.面向节能减排的新型炭基膜材料的创新设计与产业化开发[J].膜科学与技术,2011(03):149-155.
[9] A. F. Ismail;L. I. B. David .A review on the latest development of carbon membranes for gas separation[J].Journal of Membrane Science,2001(1):1-18.
[10] Saufi S M;Ismail A F .Fabrication of carbon membranes for gas separation- a review[J].CARBON,2004,42(02):241-159.
[11] Briceno K;Valls G R;Montane D .State of the art of carbon molecular sieves supported on tubular ceramics for gas separaˉ tion applications[J].AsiaˉPac J Chem Eng,2010,5(01):169-178.
[12] 黄彦,李雪,范益群,徐南平.透氢钯复合膜的原理、制备及表征[J].化学进展,2006(02):230-238.
[13] Huang Y;Dittmeyer R .Preparation of thin palladium membranes on a porous support with rough surface[J].Journal of Membrane Science,2007(1/2):160-170.
[14] ASTM F316, Standard Test Methods for Pore Size Characterisˉ tics of Membrane Filters by Bubble Point and Mean Flow Pore Test[M].,2003
[15] GB/T 1967ˉ1996.多孔陶瓷孔道直径实验方法[S].China:GB/T 1967ˉ1996,1997.
[16] Jian Yu;Xiaojuan Hu;Yan Huang .A modification of the bubble-point method to determine the pore-mouth size distribution of porous materials[J].Separation and Purification Technology,2010(3):314-319.
[17] Huang Y;Yu J .Method of determining surface pore mouth diˉ ameter distribution of porous material[P].US Patent:US 8528384,2013,2013.
[18] 邓超,张小亮,黄彦.多孔陶瓷基体表面的凝胶修饰及钯膜的制备[J].南京工业大学学报(自然科学版),2010(01):92-97.
[19] Wang C;Hu X;Yu J et al.Intermediate gel coating on macroˉ porous Al2 O3 substrate for fabrication of thin carbon membranes[J].CERAMICS INTERNATIONAL,2014,40(07):10367-10373.
[20] Fuertes A B;Centeno T A .Preparation of supported carbon molecular sieve membrane[J].CARBON,1999,37(04):679-684.
[21] Wang C;Huang Y .Towards fabrication of lowˉcost carbon/ceˉ ramics membranes:Substrate modification[J].Adv Mater Res,2012,457-458:372-376.
[22] 黄彦;王婵;胡小娟 .一种碳/石墨/多孔基体复合膜及其制备方法和应用[P].China Patent:CN 201 110 209 457.x,2011.
[23] Huang Y;Hu X;Chen W .Method for fabrication of composite palladium and palladiumˉalloy membranes[P].US Patent:US 8445055,2013,2013.
[24] Xiaojuan Hu;Weidong Chen;Yan Huang .Fabrication of Pd/ceramic membranes for hydrogen separation based on low-cost macroporous ceramics with pencil coating[J].International journal of hydrogen energy,2010(15):7803-7808.
[25] Xiaojuan Hu;Jian Yu;Jun Song;Xueguang Wang;Yan Huang .Toward low-cost Pd/ceramic composite membranes for hydrogen separation: A case study on reuse of the recycled porous Al_2O_3 substrates in membrane fabrication[J].International journal of hydrogen energy,2011(24):15794-15802.
[26] Lei Wei;Jian Yu;Xiaojuan Hu;Yan Huang .Fabrication of H_2-permeable palladium membranes based on pencil-coated porous stainless steel substrate[J].International journal of hydrogen energy,2012(17):13007-13012.
[27] 黄彦;魏磊;俞健 等.炭骨架辅助的粒子烧结工艺制备多孔无机膜[P].China Patent:CN 201 110 044 210.7,2011.
[28] 俞健,胡小娟,黄彦.多孔不锈钢表面的陶瓷修饰及所负载的透氢钯膜[J].化学进展,2008(07):1208-1215.
[29] Qiu W L;Zhang K;Li F S et al.Gas separation performance of carbon molecular sieve membranes based on 6FDAˉmPDA/DABA(3:2)polyimide[J].Che Sus Chem,2014,7(04):1186-1194.
[30] Wan Salleh, W.N.;Ismail, A.F. .Effect of stabilization temperature on gas permeation properties of carbon hollow fiber membrane[J].Journal of Applied Polymer Science,2013(4):2840-2846.
[31] Campoa M C;Magalh?es F D;Mendes A .Carbon molecular sieve membranes from cellophane paper[J].Journal of Membrane Science,2010,350(1-2):180-188.
[32] Xuezhong He;Jon Arvid Lie;Edel Sheridan .Preparation and Characterization of Hollow Fiber Carbon Membranes from Cellulose Acetate Precursors[J].Industrial & Engineering Chemistry Research,2011(4):2080-2087.
[33] David LIB.;Ismail AF. .Influence of the thermastabilization process and soak time during pyrolysis process on the polyacrylonitrile carbon membranes for O-2/N-2 separation[J].Journal of Membrane Science,2003(1/2):285-291.
[34] Rodrigues S C;Whitley R;Mendes A .Preparation and characˉ terization of carbon molecular sieve membranes based on resorˉ cinolˉformaldehyde resin[J].Journal of Membrane Science,2014,459(01):207-216.
[35] Song C W;Wang T H;Jiang H W et al.Gas separation perˉformance of C/CMS membranes derived from poly(furfuryl alˉ cohol)(PFA)with different chemical structure[J].Journal of Membrane Science,2010,361(1-2):22-27.
[36] 庞婧,王同华,李琳,祁文博,张守海,蹇锡高.不同溶剂对聚醚砜酮基炭膜结构及气体分离性能的影响[J].高等学校化学学报,2011(01):143-149.
[37] Maaba H;Shishatskiya S;Nunes S P .Preparation and characˉ terization of bilayer carbon/polymer membranes[J].Journal of Membrane Science,2009,326(01):27-35.
[38] Zhang K;Way J D .Optimizing the synthesis of composite polˉ yvinylidene dichlorideˉbased selective surface flow carbon memˉ branes for gas separation[J].Journal of Membrane Science,2011,369(1-2):243-249.
[39] W. N. W. SALLEH;A. F. ISMAIL;T. MATSUURA .Precursor Selection and Process Conditions in the Preparation of Carbon Membrane for Gas Separation: A Review[J].Separation and Purification Reviews,2011(1/4):261-311.
[40] Pei Shi Tin;Youchang Xiao;Tai-Shung Chung .Polyimide-Carbonized Membranes for Gas Separation:Structural,Composition,and Morphological Control of Precursors[J].Separation and Purification Reviews,2006(3/4):285-318.
[41] Ho Bum Park;Youn Kook Kim;Ji Min Lee;Sun Yong Lee;Young Moo Lee .Relationship between chemical structure of aromatic polyimides and gas permeation properties of their carbon molecular sieve membranes[J].Journal of Membrane Science,2004(1/2):117-127.
[42] Youn Kook Kim;Ji Min Lee;Ho Bum Park;Young Moo Lee .The gas separation properties of carbon molecular sieve membranes derived from polyimides having carboxylic acid groups[J].Journal of Membrane Science,2004(1/2):139-146.
[43] Chen X W;Hong L;Chen X L et al.Aliphatic chain grafted polypyrrole as a precursor of carbon membrane[J].Journal of Membrane Science,2011,379(1-2):353-360.
[44] Lee H J;Suda H;Haraya K et al.Gas permeation properties of carbon molecular sieve membranes derived from the polymer blend of polyphenylene oxide(PPO)/polyvinylpyrrolidone(PVP)[J].Journal of Membrane Science,2007,296(1-2):139-146.
[45] Xiaoyong Zhang;Haoquan Hu;Yudong Zhu;Shengwei Zhu .Carbon molecular sieve membranes derived from phenol formaldehyde novolac resin blended with poly(ethylene glycol)[J].Journal of Membrane Science,2007(1/2):86-91.
[46] Hui-Hsing Tseng;Itta Arun Kumar;Tzu-Hsiang Weng .Preparation and characterization of carbon molecular sieve membranes for gas separation-the effect of incorporated multi-wall carbon nanotubes[J].Desalination: The International Journal on the Science and Technology of Desalting and Water Purification,2009(1/3):40-45.
[47] Rao P S;Wey M Y;Tseng H H et al.Comparison of carbon/nanotube molecular sieve membranes with polymer blend carbon molecular sieve membranes for the gas permeation application[J].Micropor Mesopor Mater,2008,113(1-3):499-510.
[48] Liu BS;Wang N;He F;Chu JX .Separation performance of nanoporous carbon membranes fabricated by catalytic decomposition of CH4 using Ni/Polyamideimide templates[J].Industrial & Engineering Chemistry Research,2008(6):1896-1902.
[49] Youchang Xiao;Mei Lin Chng;Tai-Shung Chung .Asymmetric structure and enhanced gas separation performance induced by in situ growth of silver nanoparticles in carbon membranes[J].Carbon: An International Journal Sponsored by the American Carbon Society,2010(2):408-416.
[50] Liu Q L;Wang T H;Liang C H et al.Controlled synthesis of high performance carbon/zeolite T composite membrane materiˉ als for gas separation[J].CHEMISTRY OF MATERIALS,2006,18(26):6283-6288.
[51] 王婵,黄彦.纳米TiO2掺杂炭膜的制备及其CO2分离性能[J].新型炭材料,2014(03):225-230.
[52] Mohamed A R;Mohammadi M;Darzi G N .Preparation of carbon molecular sieve from lignocellulosic biomass:A review[J].Renew Sust Energy Rev,2010,14:1591-1599.
[53] Pei Shi Tin;Tai-Shung Chung;Sibudjing Kawi;Michael D. Guiver .Novel approaches to fabricate carbon molecular sieve membranes based on chemical modified and solvent treated polyimides[J].Microporous and Mesoporous Materials,2004(3):151-160.
[54] Shao L;Chung TS;Wensley G;Goh SH;Pramoda KP .Casting solvent effects on morphologies, gas transport properties of a novel 6FDA/PMDA-TMMDA copolyimide membrane and its derived carbon membranes[J].Journal of Membrane Science,2004(1/2):77-87.
[55] Wey M Y;Tseng H H;Chiang C K .Improving the mechanical strength and gas separation performance of CMS membranes by simply sintering treatment of a ˉAl2 O3 support[J].Journal of Membrane Science,2014,453(01):603-613.
[56] Tin P S;Xiao Y C;Chung T S .Polyimideˉcarbonized memˉ branes for gas separation:Structure,composition,and morphoˉ logical control of precursors[J].SEPARATION AND PURIFICATION REVIEWS,2007,35(04):285-318.
[57] Pei Shi Tin;Tai-Shung Chung;Anita J.Hill .Advanced Fabrication of Carbon Molecular Sieve Membranes by Nonsolvent Pretreatment of Precursor Polymers[J].Industrial & Engineering Chemistry Research,2004(20):6476-6483.
[58] Kiyono M;Williams P J;Koros W J .Effect of pyrolysis atˉ mosphere on separation performance of carbon molecular sieve membranes[J].Journal of Membrane Science,2010,359(1-2):2-10.
[59] Ywu-Jang Fu;Kuo-Sung Liao;Chien-Chieh Hu .Development and characterization of micropores in carbon molecular sieve membrane for gas separation[J].Microporous and mesoporous materials: The offical journal of the International Zeolite Association,2011(1):78-86.
[60] T.A. Centeno;J.L. Vilas;A.B. Fuertes .Effects of phenolic resin pyrolysis conditions on carbon membrane performance for gas separation[J].Journal of Membrane Science,2004(1):45-54.
[61] Lu A C;Su J C .Structural changes and development of transˉ port properties during the conversion of a polyimide membrane to a carbon membrane[J].Journal of Applied Polymer Science,2009,113(01):235-242.
[62] Anderson C J;Pas S J;Arora G et al.Effect of pyrolysis temˉ perature and operating temperature on the performance of nanopˉ orous carbon membranes[J].Journal of Membrane Science,2008,322(01):19-27.
[63] W.N.W. Salleh;A.F. Ismail.Effects of carbonization heating rate on CO2 separation of derived carbon membranes[J].Separation and Purification Technology,2012:174-183.
[64] Mita Das;John D. Perry;William J. Koros .Effect of processing on carbon molecular sieve structure and performance[J].Carbon: An International Journal Sponsored by the American Carbon Society,2010(13):3737-3749.
[65] Hong-Joo Lee;Hiroyuki Suda;Kenji Haraya .Characterization of the post-oxidized carbon membranes derived from poly(2,4-dimethyl-1,4-phenylene oxide)and their gas permeation properties[J].Separation and Purification Technology,2008(2):190-196.
[66] Lee HJ;Kim DP;Suda H;Haraya K .Gas permeation properties for the post-oxidized polyphenylene oxide (PPO) derived carbon membranes: Effect of the oxidation temperature[J].Journal of Membrane Science,2006(1/2):82-88.
[67] Tseng H H;Itta A K .Modification of carbon molecular sieve membrane structure by selfˉassisted deposition carbon segment for gas separation[J].Journal of Membrane Science,2012,389(01):223-233.
[68] Chan Wang;Jian Yu;Xiaojuan Hu;Yan Huang .An improvement of the hydrogen permeability of C/Al_2O_3 membranes by palladium deposition into the pores[J].International journal of hydrogen energy,2013(25):10819-10825.
上一张 下一张
上一张 下一张
计量
  • 下载量()
  • 访问量()
文章评分
  • 您的评分:
  • 1
    0%
  • 2
    0%
  • 3
    0%
  • 4
    0%
  • 5
    0%