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为了研究蛇形通道制备半固态浆料并经过均热后的流变压铸性能,以A356铝合金为材料进行实验研究.结果表明:当浇注温度为680℃、均热功率为1.6~2.5 kW时,半固态浆料的微观组织可以达到均一,而且初生α(Al)的形貌更加圆整;该浆料经过流变压铸成形后,在铸态下拉伸试样的抗拉强度可达245~260 MPa,伸长率可达8.5%~13%;经过T6热处理后,拉伸试样的抗拉强度可达295~320 MPa,伸长率可达7%~11%.均热可以对浆料的整个温度进行调整来满足不同铸件的流变压铸.

To study rheo-diecasting performance of the semi-solid slurry prepared by serpentine channel pouring and after soaked,the A356 aluminum alloy was used.The results show that,under the conditions of pouring temperature of 680 ℃ and soaking power of 1.6~2.5 kW,uniform microstructure can be achieved,and primary α(Al) morphology become rounder.After rheo-diecasting,ultimate tensile strength of the tensile test samples can reach 245~260 MPa,elongation can reach 8.5%~13%.After T6 heat treatment,the ultimate tensile strength can be enhanced to 295~320 MPa,and the elongation to 7%~11%.The temperature of the whole soaked slurry can be adjusted to meet different castings for rheo-diecasting.

参考文献

[1] Kenji Miwa;Rudi S. Rachmat;Takuya Tamura .Effect of Solid Fraction on Microstructure and Casting Faults of AZ91D in New Type Semi-solid Injection Process[J].Diffusion and Defect Data. Solid State Data, Part B. Solid State Phenomena,2006(0):441-444.
[2] Naoki Omura;Yuichiro Murakami;Mingjun Li;Takuya Tamura;Kenji Miwa .Effect of Volume Fraction Solid and Injection Speed on Mechanical Properties in New Type Semi-solid injection Process[J].Diffusion and Defect Data. Solid State Data, Part B. Solid State Phenomena,2008(0):761-766.
[3] Rudi S.Rachmat;Takuya Tamura;Kenji Miwa .Fluidity and Microstructures Characteristics of AZ 91D by using New Type Semi-solid Injection Process[J].Diffusion and Defect Data. Solid State Data, Part B. Solid State Phenomena,2006(0):534-537.
[4] M. Lukasson;D. Apelian;R. DasGupta .Alloy characterization for the new UBE rheocasting process[J].Transactions of the American Foundry Society,2002(110):271-284.
[5] D. DOUTRE;G. HAY;P. WALES .SEED: A NEW PROCESS FOR SEMI-SOLID FORMING[J].Canadian Metallurgical Quarterly,2004(2):265-272.
[6] 陈正周,毛卫民,吴宗闯.多弯道蛇形管浇注法制备半固态A356铝合金浆料[J].中国有色金属学报,2011(01):95-101.
[7] 陈正周,毛卫民,吴宗闯.蛇形通道浇注流变压铸铝合金拉伸试样的力学性能和微观组织[J].中国有色金属学报(英文版),2011(07):1473-1479.
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