为了优化室温下等通道转角挤压纯钛工件的几何形状,采用三维有限元软件模拟了纯钛工件的变形行为.通过对比分析工件形状和尺寸对损伤因子、挤压力以及剪切带处应变速率分布等参数的影响,获得了工件最佳几何形状.仿真结果表明,方条形工件的损伤因子大于圆棒型工件,且高于纯钛材料的临界损伤因子,表明方条形工件不利于变形,易产生表面裂纹.3D模拟结果表明,直径为15mm的圆棒型工件具有最小的损伤因子,适中的挤压载荷以及相对均匀的应变分布.依据仿真结果提供的最佳工件,即直径为15mm的圆棒型工件,室温下成功挤压出直径15mm的纯钛圆棒.挤压后样品截面上硬度分布均匀,与3D仿真所预示的均匀应变分布相一致.
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