采用激光熔覆方法在NAK80模具钢表面制备钴基合金熔覆层,用扫描电镜、X射线衍射仪分析了熔覆层的显微组织,通过干滑动摩擦试验研究了熔覆层的摩擦磨损性能,分析了其磨损机制,并用三维表面形貌仪观察磨损试样的表面形貌。结果表明:熔覆层的主要组成相为Cr28C6、Co3Mo2Si、MoC、FeCr和γ-Co;熔覆层由涂层与基体界面处的平面晶区、涂层中部的胞状树枝晶区和表层的网状等轴晶粒区组成;经激光熔覆处理后的NAK80模具钢表面硬度和耐磨性得到了显著改善,与NAK80模具钢相比,熔覆层表面的平均摩擦因数降低了约349/5,比磨损率下降了约91.30A;熔覆层的磨损机制为粘着磨损和轻微的显微切削。
The Co-based alloy cladding coating was successfully fabricated on the surface of NAK80 mold steel by laser cladding technology. The microstructure of the coating was analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD). The property of friction and wear, and the wear mechanism were studied by the dry sliding friction test. The morphology of wear samples were measured by 3D surface profilometer. The results show that the cladding coating was mainly composed of Cr28C6, Co3 Mo2 Si, MoC, FeCr andγ-Co. The plane crystal in the interface of the coating and the substrate, cellular dendrite at the central zone and reticular equiaxed crystal near top surface were observed in the cladding coating. The microhardness and wear resistance of NAK80 mold steel surface were improved noticeably by laser cladding technology. Compared with NAK80 mold steel, the average friction coefficient of the cladding coating decreased by about 34%, and the wear rate reduced by about 91.3%. The wear mechanism for the laser cladding coating was adhesive wear and slight micro-cutting.
参考文献
[1] | 曲庆文,党军建,郭秀萍.模具寿命与摩擦学设计[J].山东理工大学学报(自然科学版),2004(01):34-37. |
[2] | Navas C;Conde A;Fernandez BJ;Zubiri F;de Damborenea J .Laser coatings to improve wear resistance of mould steel[J].Surface & Coatings Technology,2005(1):136-142. |
[3] | 骆芳,陈智君,楼程华,柴国钟.塑料模具钢表面激光熔覆陶瓷复合涂层的性能研究[J].兵工学报,2010(07):933-938. |
[4] | Chen, J.-Y.;Conlon, K.;Xue, L.;Rogge, R. .Experimental study of residual stresses in laser clad AISI P20 tool steel on pre-hardened wrought P20 substrate[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2010(27/28):7265-7273. |
[5] | 赵洪运,刘喜明,连建设,范伟光,崔晓鹏,王耀民.辊锻模具表面送粉激光熔覆WC陶瓷层的高温组织与性能[J].焊接学报,2002(05):12-14. |
[6] | 唐庆江,莫敦.10Ni3MnCuAl的脱氧工艺研究[J].特钢技术,2002(03):6-10. |
[7] | 汪洪峰,左敦稳,邵定林,黄铭敏,应峰.退火温度对7022铝合金干摩擦性能的影响[J].深圳大学学报(理工版),2010(02):131-136. |
[8] | 李志远,赵伟毅,聂登攀,何灏,耿家锐,薛涛.TiN对Co基合金激光熔覆层组织与性能的影响[J].强激光与粒子束,2010(07):1657-1660. |
[9] | 王红颖,崔承云,周杰.工具钢表面激光熔覆Co基合金涂层的组织及性能[J].吉林大学学报(工学版),2010(04):1000-1004. |
- 下载量()
- 访问量()
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%