采用热浸镀方法在Q235钢板表面制备了镀铝层,通过扫描电镜观察了镀铝层的微观形貌,利用电子背散射衍射技术分析了镀铝层/基体界面的相分布、晶粒微观取向以及晶粒尺寸.结果表明:镀铝层的相组成包括最外层的铝和靠近基体的Fe2Al5,其中柱状Fe2 Al5随浸镀时间的延长而逐渐长大;铁和铝扩散速率的不同导致镀铝层中形成一些孔洞;Fe2Al5晶粒优先选择沿着扩散方向从镀铝层表面向基体内部生长,导致镀铝层界面不均匀生长而形成舌型柱状晶;界面处基体中α-Fe的晶粒取向是随机分布的,并未受浸镀时扩散反应的影响;Fe2Al5柱状晶内部存在一些小于5°的小角度晶界;Fe2Al5晶粒的平均直径约为20 μm,而基体中α-Fe的约为8μm.
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