采用机械合金化和高压气雾化两种工艺分别合成了近球形粉末,随后通过粉末注射成形技术制备了0Cr17Mn11Mo3N高氮奥氏体钢材料.用X射线衍射、扫描电镜、拉伸试验等手段研究了粉末和块状材料的结构及性能.结果表明:两种粉末球形度好,颗粒细小,装载量和烧结活性较高,都能够较好满足后续粉末注射成形工艺要求.机械合金化粉末最佳致密化条件是采用真空脱氧+氮气烧结方式,在0.1 MPa氮气压力下于1260℃烧结120 min,烧结体相对密度97.90%,氮含量1.02 mass%,经过1150℃×90 min固溶处理后屈服强度、抗拉强度、伸长率、断面收缩率、维氏硬度分别高达627 MPa、965 MPa、11.3%、16.7%、312HV;高压气雾化粉末最佳致密化条件为0.1 MPa氮气压力下1300 ℃烧结120 min,烧结体相对密度98.33%,氮含量0.78mass%,经固溶处理后屈服强度、抗拉强度、伸长率、断面收缩率、维氏硬度也分别达到580 MPa、885 MPa、26.0%、29.1%、222HV.由于氮在奥氏体中的强化作用,0Cr17Mn11Mo3N高氮奥氏体钢的强度、硬度等远高于传统注射成形316L奥氏体不锈钢.
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