欢迎登录材料期刊网

材料期刊网

高级检索

竖炉内煤气流的分布主宰着其内温度分布、煤气利用率和金属化率的高低,其上部调节方式仅有布料模式。通过引入离散颗粒动力学理论,基于经典牛顿力学和颗粒碰撞软球模型建立了针对COREX 3000竖炉布料过程的离散元数值模拟模型,模型直观可视化再现装料过程,可定量获得料流轨迹、炉料落点及形成料堆的过程。应用模型进一步分析混装2种不同粒径颗粒,获得了炉料运动及形成的料堆过程,发现混装布料过程粒度偏析严重。建立的模型可为寻找和优化合理的布料模式提供重要研究基础。

The gas distribution in a shaft furnace dominates the temperature profile, gas utilization ratio, metallization degree and is the only means for regulating the gas flow distribution. Through introducing kinematic theory of granular, a numerical simulation model of burden distribution in the shaft furnace of COREX 3000 was developed by means of discrete element method (DEM) based on the Newton second law and soft-sphere contact model. The model can intuitively and visually reproduce the charging process, and quantitatively access the material flow trajectories, landing and forming process of the burden surface shape. Applying the model to further analyze the mixing charging process of two different diameter particle, obtained the charge movement process and the formation of the stockpile and found that size segregation is serious. Therefore, the model provides an important research base established model to find and optimize the charge patterns.

参考文献

[1]
[2] 钱良丰, 王成玉. 优化COREX-3000竖炉布料的实践[J]. 宝钢技术, 2011, (6):18-23.
[2] 李强, 张玉栋, 张丽娟,等. COREX竖炉布料规律的数学模型研究[J]. 东北大学学报:自然科学版, 2011, 32(11):1591-1594.
[3] 李强, 刘栋梁, 张丽娟,等. COREX 3000竖炉炉顶布料过程的实验研究[J]. 东北大学学报:自然科学版, 2012, 33(4):1591-1594.
[4] 杜鹤桂, 杜钢. 高炉无钟炉顶布料料面形状的模拟研究 [J]. 钢铁, 1989, 5(24): 16-20.
[5] Kajiwara Yoshimasa, Jimbo Takao, Sakai Toshihiko. Investigations of bell-less charging based on full scale model experiments [J]. Trans ISIJ, 1984, 24: 799-807.
[6] Kajiwara Yashimasa, Jimbo Takao, Sakai Toshihiko. Development of a simulation model for burden distribution at blast furnace top [J]. ISIJ International, 1983, (12): 1045-1052.
[7] 杨天钧, 段国绵, 周渝生, 等. 高炉无料钟布料炉料分布预测模型的开发研究 [J]. 钢铁, 1991, 26(11): 10-14.
[8] 张建良, 张雪松, 国宏伟, 等. 无钟炉顶多环布料数学模型的开发 [J]. 钢铁, 2008, 43(12): 19-23.
[9] 于要伟, 白晨光, 梁栋, 等. 无钟高炉布料数学模型的研究 [J]. 钢铁, 2008, 43(11): 26-30.
[10] 杜鹏宇, 程树森, 胡祖瑞, 等. 高炉无钟炉顶布料料流宽度数学模型及试验研究 [J]. 钢铁, 2010,(01), 14-18.
[11] 滕召杰, 程树森, 杜鹏宇. 无钟炉顶溜槽内颗粒的三维运动 [J]. 钢铁, 2011,(12), 15-19.
[12] 刘云彩. 高炉布料规律 [M]. 第3版. 北京: 冶金工业出版社, 2005: 1.
[13] Hiroshi MIO, Satoshi KOMATSUKI, et al. Effect of Chute Angle on Charging Behavior of Sintered Ore Particles at Bell-less Type Charging System of Blast Furnace by Discrete Element Method[ J]. ISIJ International, 2009, 49 (4): 479-486.
[14] Yu Y W, Henrik S. Experimental and dem study of segregation of ternary size particles in a blast furnace top bunker model [J]. Chemical Engineering Science, 2010, 65(18): 5237-5250.
[15] 杜鹏宇, 程树森, 滕召杰. 高炉无料钟炉顶布料料流轨迹检测与三维图像重建 [J]. 冶金自动化, 2009, 33(6): 1-6.
[16] Cundall P A. A computer model for simulating progress large scale movement in block rock system [C]. //Proceedings of Symposium of the International Society of Rock Mechanics, 1971, Proc 2: 8.
上一张 下一张
上一张 下一张
计量
  • 下载量()
  • 访问量()
文章评分
  • 您的评分:
  • 1
    0%
  • 2
    0%
  • 3
    0%
  • 4
    0%
  • 5
    0%