高炉大型化是炼铁发展的趋势,随着高炉炉缸直径的不断变大,中心不活跃区域越来越大,如何引导煤气到达炉缸中心已成为炼铁工作者关注的焦点。为了解决上述难题,通过建立炉缸煤气流动三维模型,应用CFX数值模拟软件计算煤气流速,分别研究了炉缸直径、焦炭粒径、空隙度以及鼓风动能对炉缸煤气流分布的影响。结果表明:即使炉缸内焦炭粒径及空隙度分布均匀,边缘煤气流速依然大于中心煤气流速,并且炉缸直径越大,中心煤气流越弱。炉缸内焦炭粒径和空隙度分布影响煤气流分布,提高炉缸中心焦炭粒径和空隙度有利于引导煤气到达炉缸中心。同时,为了保障高炉稳定顺行,鼓风参数必须和炉缸透气性协调一致,不能过于依靠提高鼓风动能吹透中心。
Blast furnace enlargement is the trend of ironmaking development.As the diameter of blast furnace hearth increasing,the inactive region in the centre of blast furnace hearth becomes larger.It is a focus of attention how to guide the gas into the centre for BF operators.Three-dimensional model of blast furnace hearth was established.The gas velocity was calculated by CFX numerical simulation software.The influence of hearth diameter,coke diameter,stock column voidage and kinetic energy of tuyeres on the gas flow distribution in blast furnace hearth was investigated using this model.The results show that when the coke diameter and voidage distribute uniformly,the gas velocity in the periphery is still higher than the center.As the diameter of blast furnace hearth increasing,the center will become much inactive.The coke diameter and stock column voidage play an important part on improving the permeability of blast furnace hearth.The kinetic energy of tuyeres is related with the coke diameter and stock column in blast furnace hearth.In order to guarantee the stability of blast furnace,the blast parameters must be set reasonable.Blowing through the centre of blast furnace hearth can not be achieved by increasing the kinetic energy of tuyeres.
参考文献
[1] | 程素森,杨天钧,薛庆国,杨为国,高小武.长寿高炉设计指标及设计方案评价系统初探[J].钢铁,2000(05):10-13. |
[2] | 程树森,杨天钧,左海滨,全强,王泽愍,吴启常.长寿高炉炉缸和炉底温度场数学模型及数值模拟[J].钢铁研究学报,2004(01):6-9,29. |
[3] | 杨志荣,程树森,赵宏博,何小平.太钢高炉炉底炉缸长寿探讨[J].炼铁,2005(06):16-21. |
[4] | Cheng S S;Yang T J;Xue Q G et al.Numerical Simulation for the Lower Shaft and Hearth Bottom of Blast Furnacc[J].J Univ Sci Tcchnol Beijing,2003,10(03):16. |
[5] | 赵宏博,程树森,赵民革."传热法"炉缸和"隔热法"陶瓷杯复合炉缸炉底分析[J].北京科技大学学报,2007(06):607-612. |
[6] | 赵宏博,程树森,霍守峰.高炉冷却壁及炉缸炉底工作状态在线监测[J].炼铁,2008(05):4-8. |
[7] | 赵宏博,程树森,霍守锋.高炉炉缸炉底温度场及异常侵蚀在线监测诊断系统[J].钢铁,2010(05):11-16. |
[8] | 周有德.高炉炉缸形成"蒜头状"侵蚀的分析和对策[J].钢铁,1998(02):0. |
[9] | 徐万仁,张永忠,吴铿.高炉炉缸活性状态的表征及改善途径[J].炼铁,2010(03):23-26. |
[10] | 徐万仁,朱仁良,张龙来,张永忠.宝钢2号高炉炉缸侧壁侵蚀原因及控制实践[J].钢铁,2007(01):8-11,16. |
[11] | 赵铁良.迂钢1号高炉炉缸水温差异常的处理[J].炼铁,2009(01):12-16. |
[12] | 张贺顺,刘利锋,马洪斌.首钢2号高炉强化冶炼炉缸水温差的控制[J].炼铁,2007(01):23-25. |
[13] | 张先棹.冶金传输原理[M].北京:冶金工业出版社,1998 |
[14] | 项钟庸.用高炉炉腹煤气量指数来衡量高炉强化程度[J].炼铁,2007(02):2-4. |
[15] | 项钟庸.用炉腹煤气量指数诺模化来指导高炉操作[J].钢铁,2011(05):7-10. |
[16] | 徐万仁,姜伟忠,张龙来,宗品禾,吴铿,李晓,张飞.高炉风口取样技术及其在宝钢的应用[J].炼铁,2004(01):13-17. |
[17] | 竺维春,张雪松.风口焦炭取样研究对高炉操作的指导[J].钢铁研究,2009(02):13-16. |
[18] | 王筱留.钢铁冶金学:炼铁部分[M].北京:冶金工业出版社,2008 |
[19] | Iwanaga Y .Coke Properties Sampled at Tuyere and Control of Deadman Zone[J].Ironmaking and Steelmaking,1991,18(02):102. |
[20] | 张思斌,王涛,李颖.首钢外购焦炭质量恶化后的高炉生产实践[J].炼铁,2004(01):18-21. |
- 下载量()
- 访问量()
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%